Catalyst Carrier Industry Analysis in North America

Catalyst Carrier Sales Outlook for North America (2024 to 2034)

Sales of catalyst carriers in North America are estimated at US$ 103.5 million in 2024 and are projected to reach US$ 166.9 million by the end of 2034. The North American market is forecasted to expand at a steady CAGR of 4.9% from 2024 and 2034.

Catalyst carriers are pivotal components in catalytic systems, representing a critical facet of heterogeneous catalysis. These materials function as a foundation for catalytic substances, aiding in the optimization of chemical reactions across diverse industrial applications. The primary role of a catalyst carrier is to provide a suitable surface for the deposition or dispersion of catalytically active species, ensuring an efficient and controlled catalytic process.

• Demand for ceramic catalyst carriers is predicted to increase at a CAGR of 4.9% and reach a market valuation of US$ 144.39 million by 2034.

Ceramics, activated carbon, and zeolites are some of the types of catalyst carriers. Stringent environmental regulations are driving the demand for catalysts, including advanced ceramic catalyst carriers, in industries aiming to reduce emissions of pollutants. Ceramics, known for their thermal stability and durability, are favored in applications requiring catalysts to withstand harsh operating conditions.

The automotive sector is a significant consumer of catalysts, with ceramic catalyst carriers being used in catalytic converters to reduce emissions of harmful gases. Strict emission standards are leading to a growing need for advanced catalyst systems, potentially ceramic carriers.

The petrochemical industry utilizes catalysts for various processes, such as hydrocracking and reforming. Ceramic catalyst carriers, with their resistance to high temperatures and corrosive environments, are also preferred in these applications.

Attribute	Details
Catalyst Carrier Sales in North America (2024E)	US$ 103.5 Million
Forecasted Sales (2034F)	US$ 166.9 Million
Demand Growth (2024 to 2034)	4.9% CAGR
Ceramic Catalyst Carrier Sales (2024E)	US$ 70.9 Million
Activated Carbon Catalyst Carrier Demand Growth (2024 to 2034)	5.2% CAGR
Zeolite Catalyst Carrier Sales (2034F)	US$ 27.86 Million
Key Companies Profiled	BASF SE Evonik Industries Cabot Corporation Saint-Gobain W.R.Grace

What is Driving Steady Demand for Catalyst Carriers in North America?

“Efficient Role of Catalyst Carriers in Enhancing Product Output in Petrochemical Industry”

According to Fact.MR, a market research and competitive intelligence provider, sales of catalyst carriers in the petrochemical industry are calculated at US$ 20.6 million for 2024 and are forecasted to reach US$ 33.24 million by 2034.

The North American petrochemical sector stands as a pivotal and voracious consumer of catalysts carriers, where they hold a critical role in shaping the industry's efficiency and product output. Hydrocracking is a refining process employed to break down complex hydrocarbons into more valuable products, such as diesel and jet fuel. This process demands catalysts capable of managing high temperatures and pressures. Alumina and zeolites are effective catalyst carrier materials chosen for their durability under harsh conditions.

Catalyst carriers play a significant role in alkylation and isomerization processes, contributing to the production of valuable products such as high-octane gasoline. In fluid catalytic cracking (FCC), a primary process for converting heavy hydrocarbons into valuable products, catalyst carriers with superior heat resistance and mechanical strength play a vital role.

Furthermore, the adoption of digital technologies, such as data analytics and simulation tools, is becoming more prevalent in the petrochemical industry. This trend aids in the optimization of catalyst and carrier performance, allowing for more precise control over refining and chemical processes.

Country-wise Analysis

How is Consumption of Catalyst Carriers Evolving in the United States?

“Catalyst Carriers Exhibiting Healthy Demand in Petrochemical and Renewable Energy Sectors”

Attribute	United States
Market Value (2024E)	US$ 85.1 Million
Growth Rate (2024 to 2034)	5.1% CAGR
Projected Value (2034F)	US$ 139.94 Million

Robust growth of the petrochemical industry in the United States, driven by factors such as shale gas development and increasing demand for petrochemical products is significantly contributing to catalyst carrier sales growth. These carriers play a vital role in refining processes, including hydrocracking and reforming, essential for producing valuable petrochemical products.

Increasing focus on renewable energy sources and the development of green technologies is also creating opportunities for catalyst carriers in applications such as fuel cells.

Will Canada Emerge as a Key Market for Catalyst Carriers Suppliers?

“Upgrading Bitumen to Catalytic Cracking Major Applications of Catalyst Carriers in Mining and Oil Sectors”

Attribute	Canada
Market Value (2024E)	US$ 18.4 Million
Growth Rate (2024 to 2034)	3.8% CAGR
Projected Value (2034F)	US$ 26.72 Million

Canada's economy is closely tied to resource extraction, including mining and oil sands production. Catalyst carriers are essential in various processes within these industries, such as upgrading bitumen in the oil sands sector, driving demand growth.

Expansion of the oil and gas sector in Canada, including exploration and extraction activities, is further driving the need for catalysts in refining processes. Catalyst carriers play a critical role in supporting catalysts for applications such as hydrocracking and catalytic cracking, essential for refining crude oil.

Category-wise Analysis

Why is Consumption of Catalyst Carriers High in the North American Chemical Industry?

“Catalyst Carriers Fuelling Precision and Efficiency in Chemical Applications”

Attribute	Chemicals
Segment Value (2024E)	US$ 34.8 Million
Growth Rate (2024 to 2034)	5.7% CAGR
Projected Value (2034F)	US$ 60.58 Million

The chemical industry relies heavily on catalytic processes for the synthesis of various chemicals and intermediates. Catalyst carriers play a crucial role in optimizing these processes by providing a stable platform for catalytic materials, enhancing reaction efficiency, and ensuring the production of high-quality chemical products.

Catalyst carriers also contribute to high product yields in chemical reactions. The choice of an appropriate carrier material influences the dispersion of catalytic species, promoting better utilization of active sites and improving the overall yield of desired chemical products.

The chemical industry encompasses a wide range of applications, from the production of polymers and specialty chemicals to pharmaceuticals. Catalyst carriers find application in various chemical processes, contributing to the diversity of the industry and creating a high demand for tailored catalytic solutions.

Competitive Landscape

Leading catalyst carrier companies in the North American market are employing various strategies to enhance their market position, drive revenue growth, and stay competitive. They are continuously investing in research and development activities to innovate and develop advanced catalyst carriers. This includes exploring new materials, and manufacturing techniques, and improving the performance characteristics of catalyst carriers.

Embracing and integrating cutting-edge technologies in catalyst and catalyst carrier design is helping companies to stay ahead. Key market players are forming strategic partnerships with other companies, research institutions, or technology providers, this is leading to synergies, shared expertise, and high product developments.

Segmentation of Catalyst Carriers Study in North America

• By Type:

  • Ceramics
    • Alumina
    • Titania
    • Magnesia
    • Silicon Carbide
    • Silica
    • Others
  • Activated Carbon
  • Zeolites
  • Others

• By Shape:

  • Sphere
  • Extrudate
  • Powder
  • Honeycomb
  • Others

• By Surface Area:

  • Low (0 to 10 m2/g)
  • Intermediate (11 to 120 m2/g)
  • High (>120 m2/g)

• By Pore Volume:

  • 0 to 0.3 cm3/g
  • 0.4 to 0.7 cm3/g
  • >0.7 cm3/g

• By End-use Industry:

  • Chemicals
  • Petrochemicals
  • Oil & Gas
  • Automotive
  • Pharmaceuticals
  • Agrochemicals
  • Others

• By Country:

  • United States
  • Canada