Industrial Safety Valves Market

Industrial Safety Valves Market Outlook (2025 to 2035)

The global industrial safety valves market is expected to reach USD 10,608 million by 2035, up from USD 5,198 million in 2024. During the forecast period 2025 to 2035, the industry is projected to expand at a CAGR of 6.7%.

Industrial safety valves play a critical role in maintaining operational safety in oil & gas, chemical, power generation, and manufacturing industries by preventing overpressure conditions and equipment failure.

These valves support regulatory compliance, equipment protection, and worker safety, with advancements in automation, smart valve technologies, and predictive maintenance offering improved efficiency and reliability in hazardous applications.

Quick Stats for Industrial Safety Valves Market

• Industry Value (2025): USD 5,546 Million
• Projected Value (2035): USD 10,608 Million
• Forecast CAGR (2025 to 2035): 6.7%
• Leading Segment (2025): Steel (43% Market Share)
• Growing Country (2025-2035): China (7.2% CAGR)
• Key Players: Weir Group PLC, Baker Hughes, IMI PLC, Emerson Electric, Alfa Laval, and Bosch Rexroth

What are the drivers of the Industrial Safety Valves market?

The industrial safety valve market is supported by rapid industrialization and adherence to safety standards across sectors such as oil and gas, chemical processing, power generation, and pharmaceuticals. Increased attention to workplace safety, shaped by government regulations and industry frameworks such as OSHA, API, and ASME, is prompting manufacturing plants and industrial facilities to expand the use of safety valves.

Another key factor is the expansion of process industries that require stringent safety measures. Safety valves are essential in preventing overpressure incidents involving pressure vessels, boilers, and pipelines, making them indispensable in sectors handling hazardous materials. As industrial systems grow more complex, the need for reliable safety mechanisms becomes more pronounced.

Technological advancement, including the adoption of smart valves for real-time monitoring, is also influencing the market. Applications of Internet of Things and Industry 4.0 technologies in safety valves, such as predictive maintenance, remote monitoring, and automation, help reduce operational risk and enhance process efficiency.

Investment in oil and gas infrastructure, especially in emerging economies, continues to support safety valve demand. Rising refining capacity and the replacement of aging equipment across industries further reinforce market growth. Similarly, the energy sector, including nuclear and renewable power, is incorporating industrial safety valves to manage system pressure and reduce operational hazards.

Environmental protection concerns and the need to prevent leaks and emissions in chemical plants and refineries are also encouraging the use of high-integrity safety valves that meet elevated emission and safety standards.

What are the regional trends of the industrial safety valves market?

The industrial safety valve market is led by North America, supported by its established industrial base, stringent regulatory frameworks, and increased infrastructure development spending. The region promotes the adoption of smart safety valve technologies in sectors such as power generation, oil and gas, and water treatment, particularly in the United States. The presence of leading manufacturers and adherence to API and OSHA standards continue to support market expansion.

Europe follows closely, with countries such as Germany, the United Kingdom, and France prioritizing industrial safety in accordance with stringent EU safety regulations. Adoption of smart safety valve systems is supported by the region’s focus on renewable energy, nuclear safeguards, and environmental protection. Germany, with its strong manufacturing base and integration of Industry 4.0 technologies, demonstrates significant use of smart safety valve solutions.

Asia-Pacific is undergoing consistent market growth, supported by accelerated industrialization, investment in energy sector infrastructure, and increasing safety awareness. India and China are key contributors, driven by demand in oil refining, chemical processing, and power generation.

Government initiatives and foreign investment in the manufacturing sector are further reinforcing growth. Japan and South Korea also represent important regional markets, characterized by advanced production capabilities and well-regulated industrial systems.

The Middle East and Africa are developing gradually, driven by oil and gas exploration, particularly in the Gulf region. Construction of new petrochemical and refinery facilities is contributing to the safety valve demand. However, economic uncertainty and fluctuations in crude oil prices may influence investment in safety-related products.

In Latin America, with Argentina and Brazil as leading contributors, industrial development and government efforts to improve workplace safety are shaping market demand. Growth in the energy and mining sectors is expanding the use of industrial safety valves. 

Challenges persist in the form of uneven regulatory compliance and broader economic instability, which may limit progress in some areas.

What are the challenges and restraining factors of the industrial safety valves market?

Even though the growth trajectory remains steady, there are several bottlenecks that may challenge the industrial safety valves market in the near term. One of the primary constraints is the high cost of next-generation safety valve technologies. Intelligent and autonomous safety valves equipped with predictive maintenance and real-time monitoring capabilities are capital-intensive when considered alongside infrastructure investment and software integration, making them less accessible for mid-sized and small-scale operators.

Compliance and certification requirements present another challenge. Regulatory approvals for industrial safety valves are time-consuming and expensive, as products must meet multiple international standards including ASME, API, and ISO. The complexity of certification procedures across different regions creates barriers to market entry, impacts product launch timelines, and adds to operational costs.

Maintenance costs and operational inefficiencies are also limiting factors. As pressure-handling devices, safety valves require regular maintenance to ensure consistent functionality. Malfunctions or breakdowns can lead to costly downtime and safety risks. Maintenance and replacement needs contribute to total cost of ownership, which may discourage upgrades in price-sensitive segments.

Moreover, supply chain instability and raw material price volatility impact production costs. Price-sensitive materials such as stainless steel, industrial alloys, and elastomers used in the manufacturing of advanced safety valves are subject to fluctuation. Global shortages of semiconductors have also disrupted the production of smart safety valves, leading to shipment delays and increased costs.

Despite these challenges, the medium-term outlook for the industrial safety valve market remains positive. Increased investment in automation, strengthened safety regulations, and broader implementation of Industry 4.0 technologies are expected to support market development. Advances in materials science, sensor integration, and AI-driven predictive maintenance are expected to enhance reliability and performance, supporting continued business expansion.

Country-Wise Outlook

U.S. safety valve market expands amid automation and environmental compliance

U.S. industrial safety valve market is growing incrementally owing to heightened industrial safety regulation, growth in manufacturing activities, and growing industrial applications of automation. OSHA and EPA's stringent safety and environmental regulation compel industries to use high-performance safety valves.

The industry is also complemented with huge investment in infrastructure like oil and gas, chemicals, and power generation sectors, where the safety valves are one of the key drivers of operational reliability. Industry 4.0 technologies like smart valves with IoT monitoring are also driving further market growth. Industrial automation and valve joint ventures are also causing market competition along with innovations.

Digital innovation and infrastructure investment drive UK safety valve growth

The British process industry safety valve market is growing with advancements in process automation technology and regulatory requirements for safety. High standards of industrial safety set by the Health and Safety Executive support demand for quality safety valves in the energy, water treatment, and pharmaceutical sectors.

Government programs to enhance infrastructure, along with investment in renewable energy projects, are contributing to market growth. The adoption of digital technologies such as predictive maintenance and real-time monitoring improves the performance of safety valve systems.

Collaborative efforts among research centers and valve manufacturers are also advancing innovation in high-performance safety valve products.

China’s high-pressure valve market heats up with local and global competition

Demand for technology-driven safety valves is rising, driven by the government's focus on safety and strict regulatory frameworks such as the National Safety Production Plan.

The expanding need for industrial automation and intelligent manufacturing, supported by the "Made in China 2025" policy, is advancing the adoption of smart safety valve systems. Growth in petrochemical facilities, power stations, and broader infrastructure development is among the key market drivers.

Local manufacturers are scaling up production to meet rising demand, while global firms are forming strategic partnerships to strengthen their presence in China's high-pressure industrial safety valve sector.

Category-Wise Analysis

Rising demand for high-performance applications drives steel valve dominance

Steel is a market leader in industrial safety valves due to its strength, corrosion resistance, and long service life under high temperature and pressure conditions. It is widely used in power generation, chemical processing, and oil and gas industries where operational safety holds critical importance.

Investment in energy and power infrastructure, particularly in oil and gas exploration and production, is increasing demand for steel-based safety valves. The improved performance of stainless and alloy steel grades further supports their preference in operations where durability and reliability are essential. Regulatory emphasis on safety and the rising need for robust shut-off mechanisms will continue to strengthen the position of steel in this market segment.

Industrial expansion solidifies 7-25 inch valves as market mainstay

7 inch to 25 inch is the most common size range for industrial safety valves as they have their usage highly diversified across an incredibly vast array of industries. They are needed by medium to large fluid flow control in refineries, water treatment plants, and chemical plants.

Higher industrial automation and infrastructural developments are fueling the demand for these types of safety valves. APIs and ISO certifications also played a role in product design improvement, such as smart monitoring and predictive maintenance functionality. As industrialization is increasing, the same industry is going to expand on a permanent basis as well.

Automation and reliability drive expansion of lifting lever valve market

Lever safety valves are increasingly being used with the advent of simplicity and their application in the context of precise pressure relief is necessary. The valves are used in extensive applications in power plants, chemical processing plants, and boiler installations where regulated release of pressure is necessitated.

Due to growing deployment of automation and intelligent safety technologies, lifting lever valves are increasingly being integrated with Internet of Things sensing-based monitoring systems to enhance their reliability, as well as predictive maintenance enablement. Due to process safety-oriented operations, demands for lifting lever valves will continue to grow.

Competitive Analysis

Industrial safety valve market is growing steadily on the back of strict regulation, increasing automation, and growing industrial infrastructure in oil and gas, chemical, power generation, and manufacturing sectors. Firms are emphasizing digital valve diagnosis, IoT safety solutions, and high performance materials to attain efficiency and reliability.

The sector is making strategic mergers and acquisitions, joint ventures with equipment manufacturers, and investments in smart monitoring technology to enhance working safety and regulatory compliance.

Key players in the industrial safety valves market include Weir Group PLC, Baker Hughes, IMI PLC, Emerson Electric, Alfa Laval, Bosch Rexroth, Leser, Forbes Marshall, Curtiss-Wright Corporation, and Schlumberger.

Recent Developments

• In January 2025, valve specialist Gemü launched significant new features geared towards modern process automation requirements. The company introduced two advanced valves, the Gemü P40, an innovative tank bottom valve based on Plug Diaphragm (PD) technology, and the Gemü S40 globe valve, characterized by its wide range of variants and long service life.
• In November 2024, Luofu Valve Group introduced the Safety Valve with Changeover Valve, an advanced system designed to provide superior protection for critical industrial applications. This innovation offers an automatic switching mechanism between multiple safety valves, ensuring continuous protection even if one valve fails or reaches its maximum capacity.

Fact.MR has provided detailed information about the price points of key manufacturers of the Industrial Safety Valves Market positioned across regions, sales growth, production capacity, and speculative technological expansion, in the recently published report.

Methodology and Industry Tracking Approach

The Global industrial safety valves market 2025 report has been prepared by using the facts obtained by means of interviewing more than 12,200 industry experts in more than 30 countries and has an approximate of 290 regionally elaborated and matched with each other answers.

The individuals that participated in the questionnaire were plant safety engineers, operations supervisors, process control consultants, procurement managers, and mechanical system designers who worked on pressure and flow control systems.

Data collection took place between June 2025 and July 2024, based on a well-designed questionnaire that was used to base the study on the use of industrial safety valves in a number of sectors.

It touched upon such features as pressure and temperature requirements, media compatibility, maintenance interval, ISO-compliant, API-compliant, OSHA-compliant, and application in oil and gas, power generation, chemical processing, and water treatment sectors.

There were 290 validated sources in support of the findings, maintenance manuals, regulatory safety, pressure relief, and procurement specification documents. Regression models and forecasting models were used on indexed data on the usage to make evaluation of the segment performance and technological change.

The report provides tactical guidelines to the OEMs, valve manufacturers, and system integrators to concentrate in the mass production of high performance, corrosion resistant, low maintenance safety valves in Industry 4.0 conditions, extreme operating sites, and predictive maintenance systems.

With Fact.MR monitoring consumer behavior, product efficacy, industry trends, and market opportunities since 2018, this report is becoming an authoritative source of information that stakeholders can rely on.

Segmentation of Industrial Safety Valves Market

• By Material Type :

  • Steel
  • Cast Iron
  • Alloy
  • Cryogenic
  • Other

• By Size :

  • Less than 6 inch
  • 7 inch-25 inch
  • 26 inch-50 inch
  • 50 inch and above

• By Lever Type :

  • Lifting Lever
  • Plain Lever
  • Packed Lever

• By End-Use Industry :

  • Chemical & Fertilizers
  • Oil & Gas
  • Dairy & Beverage
  • Pharmaceuticals
  • Construction
  •  Power & Energy
  • Others

• By Region :

  • North America
  • Latin America
  • Western Europe
  • Eastern Europe
  • East Asia
  • South Asia & Pacific
  • Middle East & Africa