Orthopedic Braces & Support, Casting and Splints Market

Orthopedic Braces & Support, Casting and Splints Market Outlook (2025 to 2035)

The orthopedic braces & support, casting and splints market is worth USD 5,624.8 million in 2025, according to Fact.MR's analysis shows that the industry size will increase at a CAGR of 5.2% and reach USD 9,339.1 million by 2035. The growth is led mainly by the increasing number of musculoskeletal disorders and injuries caused by growing populations, sports, and trauma caused by accidents.

The increasing use of non-invasive treatment solutions and post-surgical rehabilitation equipment is propelling demand for functional orthopedic supports that enable faster recovery and pain relief. Orthopedic splints and braces serve critical roles in stabilizing joints, reducing swelling, and enabling mobility after trauma or surgery.

The use is extended to chronic disorders like osteoarthritis and ligament failure, as well as trauma and postoperative rehabilitation. This further solidifies the trend, particularly among active elderly and athletic patients desiring to delay surgery; orthopedic surgeons are increasingly employing bracing as a prophylactic and therapeutic intervention.

Technological innovation is revolutionizing the orthopedic braces & support, casting and splints market with the introduction of 3D-printed customized-fit braces, ultra-light composite materials, and wearable smart supports that track patient movement and adherence.

These technologies not only enhance comfort but also outcomes through regular use and alignment accuracy. There is also investment in modular and adjustable systems that can be customized for age groups and severity of injury.

Geographically, the demand is growing in North America and Europe as a result of high rates of diagnosis, good insurance coverage, and access to specialist services.

Concurrently, emerging economies are experiencing growing adoption facilitated by improved healthcare access, rising orthopedic consciousness, and greater surgery volumes. Greater distribution through pharmacies, online sales, and rehabilitation clinics is making the devices more accessible to consumers seeking self-directed rehabilitation.

In the future, product differentiation based on ergonomics, reusability, and digital integration will be essential. Those players who emphasize affordability, customization, and simplicity are well-positioned to exploit opportunities both in institutional and homecare environments. As outpatient procedures increase and home rehabilitation becomes the standard, orthopedic splints and braces will continue to be at the core of musculoskeletal care approaches globally.

Key Metrics

Metric	Value
Estimated Global Size in 2025	USD 5,624.8 million
Projected Global Size in 2035	USD 9,339.1 million
CAGR (2025-2035)	5.2%

Fact.MR Survey Results for Industry Dynamics Based on Stakeholder Perspectives

Fact.MR's stakeholder mapping of the orthopedic braces & support, casting and splints market finds a direction toward ultra-personalized, technologically advanced, and patient-centered solutions. Accuracy in therapy is the utmost preference, with 80% of specialists necessitating anatomically conforming devices that accelerate healing. Ease of use, low weight, and skin-friendliness of materials are crucial to compliance with patients.

Regionally, North America is at the forefront of smart bracing adoption, Europe prioritizes sustainability and certified materials, and Asia-Pacific is concerned with modular, accessible solutions for varied populations.

Technological integration is influencing product development, with 57% of clinics utilizing braces with motion sensors and 52% opting for 3D-printed devices customized to individual anatomies. AI-powered apps for remote monitoring are gaining traction in-home rehabilitation.

Though progress is being made, size variety and inventory persist as an issue, particularly in Asia-Pacific, where import reliance retards supply, and in the West, where post-sale service deficiencies exist.

Investments in the future are being directed toward training, pediatric and sports injury solutions, and low-carbon production. The regulatory environment in the U.S., EU, and Asia is becoming more stringent, necessitating strong compliance strategies.

Those companies that are aligned with these trends through the provision of modular, sustainable, and digitally smart products will lead the orthopedic braces & support, casting and splints market. Optimizing clinical partnerships, omnichannel distribution, and responsive product design will be central to sustained success.

Shifts in the Market from 2020 to 2024 and Future Trends 2025 to 2035

During the period between 2020 and 2024, the Orthopedic Braces & Support, Casting, and Splints Market witnessed significant growth because of rising cases of musculoskeletal disorders, sports and road accident injuries, and the growing population. Advances in technology regarding lightweight and breathable materials enhanced patient comfort and adherence.

The need for recovery tools for function also boomed, and hospitals and rehab centers began adopting ergonomic and adjustable designs. Also, the industry witnessed a preference for prefabricated and off-the-shelf products that allowed for minimal error in application and minimized clinical time. Telehealth integration brought remote monitoring and virtual physiotherapy assistance to push the orthopedic braces & support, casting and splints market further.

During the forecast period 2025-2035, the orthopedic braces & support, casting and splints market will embrace greater personalization, smart bracing systems, and eco-friendly production.

Orthopedic sensor-enabled wearables will facilitate the real-time tracking of patient recovery parameters, prompting active treatment. Biodegradable and recyclable materials will make them reusable, which is in line with green healthcare trends. Additive manufacturing (3D printing) will enable anatomically tailored fittings, leading to better outcomes and quicker recovery. Digitalization will also witness home care adoption on the increase, putting orthopedic solutions at one's fingertips and the forefront of the attention of the patient.

Comparative Market Shift Analysis (2020-2024 vs. 2025-2035)

2020-2024	2025-2035
Post-surgical recovery, injury management, and orthopedic demand due to aging.	Smart recovery devices with AI-powered insights and smart monitoring.
Lightweight, breathable materials for enhanced comfort.	Biodegradable, recyclable, and eco-friendly materials are the focus.
Increase in prefabricated, adjustable braces and supports.	Expansion of custom-fit, 3D-printed orthopedic solutions.
Embracing ergonomic solutions to improve mobility and support.	Incorporating sensor technology to monitor progress in real time.
Greater use across clinics, hospitals, and rehabilitation centers.	Expansion of at-home therapy solutions and remote support for care.
Aiding role of telemedicine in monitoring rehabilitation.	Complete digitalization of therapy regimens and predictive models of care.

Country-wise market analysis for the Orthopedic Braces & Support, Casting and Splints Market

Countries	CAGR (%)
U.S.	6.9%
UK	6.2%
France	5.8%
Germany	6.0%
Italy	5.5%
South Korea	6.7%
Japan	5.9%
China	7.8%
Australia-New Zealand	6.5%

The U.S.

The U.S. orthopedic braces & support, casting and splints market is anticipated to increase at a 6.9% CAGR over the forecast period. The high prevalence of orthopedic conditions like arthritis, osteoporosis, and sports injuries is stimulating demand for braces, supports, casting products, and splints.

Growing awareness about preventive orthopedic care and rehabilitation post-surgery has encouraged increased use of supportive equipment, both in clinics and home care. The presence of technologically upgraded orthopedic products that enable greater mobility and comfort is contributing further to growing adoption levels. The U.S. also enjoys a highly advanced healthcare infrastructure as well as a reimbursement system allowing access to orthopedic support products.

An increase in active living and an expanding elderly population are leading to more demand for solutions to joint stabilization and pain alleviation. Investment in sports medicine and physical therapy clinics is opening up other opportunities for sales expansion. As there are constant innovations in the field of material science, ranging from lightweight composites to 3D-printed splints, the U.S. orthopedic braces & support, casting and splints market will be able to uphold its leadership until 2035.

The UK

The UK orthopedic braces & support, casting and splints market will grow at 6.2% CAGR from the study period. Demographic growth from an aging population, more people engaging in sports, and increasing interest in minimally invasive orthopedic procedures will drive growth.

Awareness of musculoskeletal wellness and access to personalized bracing options are also contributing to the demand for orthopedic braces and supports. Hospitals and rehabilitation facilities are introducing more non-invasive support devices for the healing of injuries, postoperative stabilization, and managing chronic joints.

The UK's public health system offers a solid foundation for access to orthopedic care, and technological innovation in orthopedic technologies has resulted in the creation of more ergonomic and breathable devices. Patients are now increasingly choosing options that enable them to recover quickly with less discomfort.

Moreover, the evolution of digital fitting instruments and mobile orthotic services is increasing the application of braces and splints in outpatient and remote care. These trends support steady growth across both adult and pediatric orthopedic categories.

France

The French orthopedic braces & support, casting and splints market is expected to grow at 5.8% CAGR during the study period. The growing incidence of fractures, joint conditions, and accidental injuries is contributing to the demand for orthopedic supports, splints, and casting products.

The growing use of bracing for rehabilitation of the musculoskeletal system, particularly for the aging population, is driving product usage both in hospitals and home care. Additionally, trends in postoperative treatment are moving toward non-surgical and support-oriented treatments, augmenting the position of bracing and casting products. France's healthcare sector facilitates orthopedic care innovation based on robust clinical integration and insurance systems.

Demand for splints and braces from sporty individuals and physically active people is increasing. Improvements in breathable technology and easy-to-use fastenings enhance compliance and patient satisfaction. The availability of prefabricated and custom-fitted orthopedic devices enhances orthopedic outpatient procedure growth. The expansion of the orthopedic braces & support, casting and splints market is anticipated steadily, with an increasing focus on functional recovery and pain relief.

Germany

The German orthopedic braces & support, casting and splints market will grow at 6.0% CAGR throughout the study. Increased awareness of orthopedic health coupled with an extensive healthcare infrastructure underlies the prevalent use of braces, splints, and casting systems.

There is a large population of aged people with a high prevalence of degenerative joint diseases and orthopedic trauma in the country, which creates a demand for support and immobilization devices. Orthopedic rehabilitation and post-surgical care are increasingly incorporating such products to improve outcomes.

Germany is known for precision medical engineering and innovation, which has resulted in the creation of sophisticated orthopedic devices with increased durability and patient comfort. Established local manufacturers and robust distribution networks guarantee product availability throughout hospitals, clinics, and home care. Increasing demand for customized and lightweight braces for therapeutic and preventive purposes supports a positive growth perspective in the orthopedic device segment.

Italy

The Italian orthopedic braces & support, casting and splints market will grow at 5.5% CAGR throughout the forecast period. In Italy, age-related orthopedic problems combined with the growing involvement in sports and physical activities have raised the demand for support devices like braces and splints. The demand for casting products is also being driven by road and sports injuries that encourage orthopedic clinics and hospitals to hold advanced immobilization and fracture management solutions.

The Italian healthcare system is centered on optimizing recovery periods and minimizing surgery where feasible, resulting in increased use of non-invasive support. The increased presence of physiotherapy in post-trauma treatment protocols is expanding the utilization of orthopedic casts and bracing materials.

Public and private hospitals are also growing in the procurement of light and adjustable devices that can fit patient-specific recovery trajectories. These dynamics foster moderate but sustained growth for the orthopedic braces and casting industry.

South Korea

South Korea is forecast to register growth at 6.7% CAGR over the period covered in the study. Growing rates of musculoskeletal disorders and an increasingly aging population are driving greater demand for orthopedic braces, supports, and immobilization products. South Korea's advanced health technology infrastructure and increasing health awareness aid increased product adoption within clinical and home care settings.

Orthopedic care, especially postoperative rehabilitation and non-invasive pain treatment, has become a high priority in all public health channels. The convergence of wearable technology and intelligent orthopedic products is an upward trend in South Korea, in line with consumer preference for comfort and data-enabled surveillance.

The culture of sport and fitness is also driving the demand for performance-enhancing and preventive injury supports. Government health programs targeting long-term care and rehabilitation augment the demand for splints and braces. The trend is anticipated to underpin growth in the future during the forecast period.

Japan

The Japanese orthopedic braces & support, casting and splints market will grow at a 5.9% CAGR over the study period. The highly aged population of Japan is one of the primary demand drivers for orthopedic support devices, such as braces, splints, and casts. Musculoskeletal disorders, osteoarthritis, and joint instability due to age have increased the demand for non-surgical stabilization and recovery. The country's high healthcare technology standards and clinical accuracy guarantee the ongoing development of ergonomically designed and robust orthopedic devices.

Orthopedic support is being increasingly integrated into home care and outpatient rehabilitation programs to foster mobility and cut hospital stays. Consumer preferences for lightweight, adjustable, and subtle designs are guiding product development. The emphasis on improving the quality of life for older individuals is boosting the usage of mobility-assisting and pain-reducing orthopedic aids. Orthopedic care in Japan's healthcare ecosystem, facilitated by its hospital systems and rehabilitation centers, will drive the industry forward consistently.

China

The Chinese orthopedic braces & support, casting and splints market is anticipated to register a growth of 7.8% CAGR over the study period. China is also expected to emerge as the fastest-growing region due to the high aging population, increased healthcare awareness, and increased cases of orthopedic injuries.

Economic growth and increased healthcare services are resulting in improved access to orthopedic products in urban and semi-urban areas. Demand for braces and supports is growing in line with increased rates of sports injuries, traffic accidents, and chronic conditions of the joints.

China is quickly embracing advanced rehabilitation techniques, boosting demand for casting, splinting, and supportive appliances in outpatient settings. Investment in smart manufacturing and foreign partnerships is making it possible to manufacture technologically sophisticated and economical orthopedic devices. Emerging middle-class demand and increased awareness of non-surgical orthopedic care are also driving sales expansion. China's ongoing modernization of healthcare and local manufacturing capacity should continue to drive high growth through 2035.

Australia-New Zealand

The Australia-New Zealand orthopedic braces & support, casting and splints market is anticipated to expand at 6.5% CAGR over the research period. The growing prevalence of orthopedic conditions, along with an emphasis on active lifestyles and preventive health, is driving the demand for braces, supports, and splints throughout the region. Public health programs encouraging mobility and rehabilitation and access to high-quality orthopedic care are driving wider adoption of these products.

The orthopedic braces & support, casting and splints market is enhanced by sophisticated supply chain systems and high rates of adoption of contemporary materials and orthopedic devices that can be customized. The use in sports medicine, elderly care, and outpatient recovery programs is growing rapidly.

Moreover, increasing investments in digital health and telerehabilitation are stimulating demand for in-home orthopedic solutions. The availability of qualified healthcare providers and favorable regulatory environments also support a favorable forecast for the orthopedic braces & support, casting and splints market.

Segment-wise Analysis

By Product

Orthopedic braces and supports will account for a 43.5% share in the orthopedic braces & support, casting and splints market. Casting supplies and equipment are expected to account for 31.8%.

The flexibility that can be attained from orthopedic braces and supports has turned out to be useful for a large spectrum of musculoskeletal problems, ranging from postoperative recovery through ligament injury and arthritis management to preventive measures in sports. Innovations such as smart braces that are embedded with sensors for motion tracking and rehabilitation feedback are being developed to cater to increasing demands.

Solution providers such as Breg Inc., DonJoy (under Enovis), and Tynor Orthotics are focusing on lightweight, ergonomically designed options available for knees, ankles, spine, and upper limbs. For instance, custom orthotic devices by Ottobock are gaining ground in Europe and Japan in treating neurological conditions such as stroke and cerebral palsy. In addition, the expansion of in-home rehabilitation physiotherapy in Asia-Pacific is expected to increase the demand for these wearable supports further.

With a 31.8% share, casting supplies and equipment remain the standard for treating fractures. Manufacturers such as 3M Health Care (Scotchcast™), Stryker, and BSN Medical (a subsidiary of Essity) produce advanced fiberglass casting tapes that are lighter, stronger, and faster to cure compared to plaster.

Pediatric orthopedics is adopting colorful, waterproof casts more and more, increasing patient acceptance. Moreover, outpatient or emergency department visits for trauma-related injuries are elevating regions such as the U.S., India, and Brazil, with prolonged utilization of cast systems and supply materials such as spreaders, saws, and liners.

By Distribution Channel

In 2025, orthopedic braces, supports, casting, and splint products are envisioned to be distributed mostly through orthopedic clinics with a 36.2% share, with hospitals following at around 27.5%.

Orthopedic clinics lead distribution at 36.2% due to their focus on treating patients with chronic joint conditions, injuries, rehabilitation, and sports medicine. Increasingly, the clinics adopt innovative digital orthopedic technologies, including pressure-mapping systems, 3D-printed custom braces, and the like, which facilitate their affiliation with innovative firms- Bauerfeind, Medi GmbH, and Ottobock.

Besides, such clinics partner with rehabilitation specialists and physiotherapists to provide more integrated care with semi-rigid braces, hinged supports, and spinal orthoses for conditions like scoliosis and post-ACL reconstruction recovery. Tele-orthopedic consults and same-day brace fittings are being introduced in clinics in the US, Sweden, and Singapore.

In the private hospitals that encompass the other 27.5%, acute injuries, fractures, and surgeries are still being managed in acute-care settings. In the post-surgical space, hospitals are now employing more bioengineered casting systems and breathable immobilizers to reduce recovery times.

Such medical institutions include the Mayo Clinic, USA; Charité, Germany; and Apollo Hospitals, India, all of which are availing advanced orthopedic bracing solutions from companies such as BSN Medical and Breg Inc., particularly in trauma, orthopedics, and rehabilitation wards. Furthermore, hospital-bonded orthopedic centers are implanting intelligent monitoring systems in basement braces to ascertain healing progression in postoperative patients.

Competitive Outlook

The global orthopedic braces, supports, casting, and splints market exhibits stiff competition from local and multinational companies, competing on innovation, design, and clinical performance. The leaders in the orthopedic braces & support, casting and splints market are using lightweight composite materials and solutions that can be custom-fitted using 3D scanning or AI.

The product portfolio has grown from postoperative braces and off-the-shelf supports to include sensor-integrated splints and digital casting systems. By providing feedback on therapeutic as well as patient comfort needs, companies are working to update their offerings, particularly in light of the accelerated demand for outpatient care and sports medicine.

Players like DJO, LLC (Enovis), Össur Hf and Ottobock reign supreme, sporting diversified orthopedic portfolios, a direct-to-provider distribution strategy as well as a modern R&D pipeline. Bauerfeind AG and Breg, Inc. are held in esteem among clinicians thanks to their ergonomic and clinically validated products, often distributed through orthopedic clinics and physiotherapy practices. Strategic investments include DJO's acquisition of LimaCorporate for joint reconstruction synergy and Bauerfeind for the collaboration of sustainable material options.

Further, the increasing digitalization of the orthopedic braces & support, casting and splints market using virtual fitting technologies and remote compliance monitoring can be observed. Expansion into the Asia Pacific and Latin America continues to remain a priority as providers look for cost-effective yet premium orthopedic solutions best suited for national healthcare infrastructure.

Market Share Analysis by Company

Company Name	Market Share (%)
DJO, LLC (Enovis)	14-18%
Össur Hf	12-16%
Ottobock SE & Co. KGaA	10-14%
Bauerfeind AG	9-12%
Breg, Inc.	7-10%
Other Key Players (Combined)	30-38%

Key Company Insights

DJO, LLC (Enovis) leads the global orthopedic braces & support, casting and splints market with an estimated 14-18% share. The company’s strengths lie in its diversified product portfolio across soft goods, rigid braces and cold therapy, plus its recent acquisition of LimaCorporate S.p.A., which greatly bolstered its reconstructive orthopedics portfolio.

Össur Hf is estimated to have between 12-16%, harnessing its well-integrated offering of prosthetics as well as bracing solutions, coupled with a global network backing sales in over 25 countries.

Ottobock SE & Co. KGaA holds a share of 10-14%, helped by its lead in technical orthopedics and investments in robotic exoskeletons and R&D in neuromuscular and joint rehabilitation. Bauerfeind AG ranks with a share of 9-12%, focusing on high-compression supports and smart orthoses with considerable brand equity supporting their activities in Europe and North America.

Meanwhile, Breg, Inc., with a share of 7-10%, differentiates with its proprietary software for therapy tracking and direct-to-clinic programs to foster provider engagement. Together, these companies shape an industry in which design precision, digital tools, and partnerships with healthcare organizations are essential ingredients for sustaining competitive advantage and global expansion.

Key Players

• DJO, LLC (Enovis)
• Össur Hf
• Ottobock SE & Co. KGaA
• Bauerfeind AG
• Breg, Inc.
• 3M Company
• DeRoyal Industries, Inc.
• Bird & Cronin, LLC
• Becker Orthopedic
• Medi GmbH & Co. KG

Segmentation

• By Product

  • Orthopedic Braces & Supports
  • Casting Supplies & Equipment
  • Splinting Supplies & Equipment

• By Distribution Channel

  • Orthopedic Clinics
  • Hospitals
  • Over-the-Counter
  • Online
  • Others

• By Region

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia
  • Oceania
  • Middle East and Africa (MEA)