Air-Swept Mills Market

Air-Swept Mills Market Outlook (2023 to 2033)

The global air-swept mills market is valued at US$ 1.03 billion in 2023 and is forecasted to reach US$ 1.63 billion by the end of 2033, expanding at a steady CAGR of 4.6%.

The market is being driven by the need for efficient and cost-effective grinding solutions in various industries. The increasing demand for electricity and construction materials has led to a rise in the production of grinding equipment such as air-swept mills. A screenless pulverizer that can grind soft as well as hard and brittle materials is called an air-swept pulverizer.

An air-swept classifier mill system utilizes airflow to sort particles by size and grind them through collisions, making it a type of impact mill. Air-swept hammer mills are high-speed machines that produce fine powders and granular products for various industries, with efficient energy consumption resulting in reduced overall operational costs.

The hot air used in air-swept mills serves multiple purposes. It dries the material being ground, which helps reduce the moisture content and prevent clogging of the mill. It also provides the necessary heat energy for the grinding process, which reduces the need for external heating sources. The hot air also helps transport the ground material out of the mill and into the downstream process equipment.

Air-swept mills are popular in applications such as cement, minerals, and power generation where they are used for grinding raw materials and fuels, as well as for the production of finished products such as cement, coal dust, and various mineral powders. They are known for their high efficiency, low energy consumption, and ability to handle a wide range of materials.

Report Attributes	Details
Air-Swept Mills Market Size (2022)	US$ 993.34 Million
Estimated Market Value (2023)	US$ 1.03 Billion
Forecasted Market Value (2033)	US$ 1.63 Billion
Global Market Growth Rate (2023 to 2033)	4.6% CAGR
China Market Value (2033)	325.59 Million
China Market Growth Rate (2023 to 2033)	5% CAGR
United Kingdom Market Value (2033)	67.08 Million
United Kingdom Market Growth Rate (2023 to 2033)	2.8% CAGR
Key Companies Profiled	NETZSCH British Rema Kemutec Bepex International LLC ALPA Powder Technology Yinda Machinery Ultra Febtech Sturtevant Prater Industries REICO Industries Limited Kaps Engineers

What are the Factors Driving the Demand for Air-Swept Mills?

“Increasing Need for Finely Ground Feedstock for Animals and Efficient Production of Biofuels from Crops”

Air-swept mills are not commonly used in agriculture, as they are primarily designed for the grinding of minerals, chemicals, and other industrial materials. There are some applications of air-swept mills in the agriculture industry, such as the grinding of feedstock for the production of animal feed.

In animal feed production, air-swept mills are used to grind various raw materials such as grains, corn, and soybean meal into fine powders that can be mixed with other ingredients to create a balanced diet for livestock. The finely ground feedstock is easier to digest and absorb, which can help improve the health of animals.

Air-swept mills are also used in the production of biofuels, which are derived from crops such as corn, sugarcane, and soybeans. In this application, the air-swept mill is used to grind the raw materials into a fine powder, which is then mixed with water and enzymes to convert the starches into sugars that can be fermented into biofuels.

"Growing Government Support for Use of Energy-efficient Processes"

The air-swept mills market is witnessing rapid technological advancements, leading to the development of more efficient grinding equipment. Use of advanced control systems and sensors in air-swept mills is enabling better process control and optimization, resulting in improved efficiency and productivity.

Air-swept mill manufacturers are focusing on product innovation to differentiate their offerings and gain a competitive edge in the market. Some manufacturers are developing air-swept mills with advanced capacities and improved energy efficiency to cater to the growing demand from various industries.

Governments worldwide are promoting the use of energy-efficient and sustainable technologies in various industries to reduce carbon emissions and improve environmental sustainability. This is driving the adoption of air-swept mills in various industries.

What are the Key Restraints That Can Affect the Demand Growth for Air-Swept Mills?

“High Initial Investments for Air-Swept Mill Installation and Limited Applicability”

The initial investment required to set up air-swept mills can be high, which can deter small- and medium-sized enterprises from entering the market. Air-swept mills are best suited for grinding certain types of materials such as minerals, chemicals, and raw meals. The limited applicability of these machines can limit their adoption in other industries or for grinding other materials.

"Dust & Noise Pollution Generated During Air-Swept Mill Operation"

Air-swept mills require regular maintenance, which can be costly and time-consuming. This can impact the profitability of the mills and limit their adoption. Air-swept mills generate dust and noise pollution during operation, which can be a concern for environmental regulators and local communities.

The market is highly competitive, with several players offering similar products and services. This can lead to price wars and limited profit margins, which can impact the growth of the air-swept mills industry.

Country-wise Insights

What Makes the United States a Lucrative Market for Manufacturers of Air-Swept Mills?

“Increasing Use of Air-Swept Mills Equipped with Advanced Control Systems for Improved Efficiency”

The United States market is expected to advance at a CAGR of 4.9% to reach US$ 428.67 million by the end of 2033.

Air-swept mills are widely used in various industries in the United States for grinding minerals, chemicals, and other materials. The cement industry is a major user of air-swept mills in the country, as the mills are used for grinding raw materials such as limestone and clay into a fine powder, which is then used to produce cement. The steel industry also uses air-swept mills to grind iron ore and other materials into fine powder for use in the production of steel.

There has been a growing demand for air-swept mills in the United States due to the increasing investments in infrastructure development and the expansion of various industries. Use of advanced control systems and sensors in air-swept mills is enabling better process control and optimization, resulting in improved efficiency and productivity.

How is Demand for Air-Swept Mills Shaping Up in Germany?

“Increased Need for Air-Swept Mills in Food & Beverage and Pharmaceutical Sectors”

The market in Germany is expected to grow steadily at a CAGR of 5.6% and reach US$ 129.25 million by the end of the forecast period, driven by increasing demand for efficient grinding solutions across various industries.

Demand for air-swept mills in the country is increasing, primarily driven by their use in grinding food products such as spices, coffee beans, and grains. Air-swept mills are also utilized in the pharmaceutical industry for grinding different active ingredients and excipients.

Rising trend of industrialization and urbanization in Germany has led to a high demand for air-classifying mills from multiple sectors, including chemicals, minerals, and more. Major players in the Europe hammer mill grinder market offer mills that can operate with ambient air, hot air, and cooled air, catering to a diverse range of mineral applications.

What is the Sales Projection for Air-Swept Mills in India?

“Wide Availability of High-quality Air-Swept Mills at Affordable Prices”

Sales of air-swept mills in India are expected to reach US$ 134.16 million by the end of the forecast period, rising at a steady CAGR of 5%.

India is a major producer of food and beverages and pharmaceuticals, which necessitates the integration of air-swept mills for the grinding of food and medicines. The market is exhibiting significant growth, and local players occasionally collaborate with major market players in developed countries.

Leading manufacturers offer a diverse range of air-swept mills made of food-grade stainless steel and designed to meet industrial standards. They also provide high-quality air classifying mills at affordable prices to their customers, which are expected to play a significant role in the growth of the global market.

Category-wise Insights

Which Type of Air-Swept Mill Accounts for High Demand?

"High Demand for Horizontal Air-Swept Mills Due to Wide Applicability in Both Wet and Dry Grinding"

Horizontal air-swept mills are grinding machines that utilize a horizontal cylindrical shell to grind materials. They typically have a central shaft with radial arms extending outward that are equipped with grinding elements, such as hammers or pins, that rotate at high speeds to grind the material.

The ground material is then transported pneumatically through the mill and separated from the air stream in a cyclone or other separator. Horizontal air-swept mills are commonly used in the chemical, pharmaceutical, and food industries for grinding materials into fine powders.

Horizontal air-swept mills are the most popular type of mill used in the industry. They can handle a wide range of particle sizes and can be used for both wet and dry grinding applications. The vertical air-swept mills are less popular but offer some advantages over the horizontal mills.

Why are Air-Swept Mills Used Extensively in the Food & Beverage Industry?

"Efficient Particle Size Reduction Capabilities of Air-Swept Mills in F&B Sector"

Utilization of air-sept mills in the food & beverages industry is anticipated to increase at a CAGR of 6.3% during the projected time frame. Air-swept mills are commonly used in the food processing industry for grinding difficult-to-break-down materials such as spices and grains. These mills classify particles by size using air, making them effective for particle size reduction.

Air-swept mills are capable of producing finely ground powders that can be used in a variety of food applications. These mills are not only limited to the food processing industry but can also be employed in various other industries. They are versatile and useful equipment for any business dealing with challenging-to-grind materials, providing quick and efficient processing capabilities.

Competitive Landscape

Air-swept mill machine suppliers are focusing on developing new and innovative air-swept mills with higher capacities, improved efficiency, and better control systems to meet the evolving needs of customers. Companies are expanding their product portfolios by introducing air-swept mills and related equipment, such as classifiers, to offer a comprehensive range of solutions to customers.

Companies are partnering with other players in the market to leverage their expertise and expand their reach in new geographies. Companies are expanding their presence in emerging markets by setting up new manufacturing facilities, distribution networks, and sales offices to cater to the growing demand for air-swept mills in these regions.

• In 2021, Gebr. Pfeiffer introduced a new vertical roller mill called the MVR 6000 C-6, which is designed for grinding cement raw materials and offers high reliability and energy efficiency.
• In 2022, FLSmidth introduced a modular grinding plant called OK Raw and Cement Mill, which offers high grinding efficiency and low energy consumption for the cement industry.

Key Segments of Air-Swept Mills Industry Research

• By Orientation :

  • Horizontal
  • Vertical
  • Circular

• By Type :

  • Continuous
  • Batch Type

• By Power Capacity :

  • Up to 50 HP
  • 51 to 100 HP
  • 101 to 200 HP
  • 201 to 300 HP
  • Above 300 HP

• By End Use :

  • Pharmaceuticals
  • Chemicals & Petrochemicals
  • Food & Beverages
  • Agriculture
  • Waste Management
  • Abrasives & Minerals

• By Region :

  • North America
  • Latin America
  • Europe
  • Asia Pacific
  • Middle East & Africa