Expanding at a CAGR of 6.2%, the global form fill and sealing (FFS) equipment market is slated to increase from a valuation of US$ 9.3 billion in 2022 to US$ 17 billion by 2032. Demand for vertical FFS equipment is forecasted to progress faster at a CAGR of 6.5% through 2032. Any product that requires to be sealed, including liquid or powdered items that are sensitive to moisture, can be packed in vertical form fill seal baggers.
Form fill and sealing equipment is a multifunctional piece of machinery that forms, fills, and seals packaging all at once. The advantage of continuous procedures over other packaging methods is increased time efficiency. This machinery can produce packaging materials in a variety of sizes and shapes. Form fill and sealing equipment and thermoform fill seal equipment are quite similar. They are employed in a variety of sectors, including the food and beverage, pharmaceutical, and personal care industries.
The form fill seal equipment industry has grown along with the expanding flexible packaging sector. The formulation of sterile products makes use of the Form-fill-seal (FFS) technology, which is automated computer-operated technology. With this form-fill-seal technology, a producer needs cutting-edge, dependable packaging machinery to quickly make high-quality packages.
The FFS equipment market is also expected to develop as a result of the rising trend of pre-made pouches. It is predicted that the expansion of the aseptic packaging industry will boost market growth.
The rise in demand for food and beverages as well as personal care items, rising investments by top players, and technological advancements in machine design, which have resulted in the development of novel products with improved features and capabilities, are some of the factors that have contributed to the market expansion.
The food and beverages industry is increasingly using form-fill-seal machines to package a variety of goods, including liquid-filled bottles and containers and powdered foods. This is so that businesses can automate the production of a variety of materials, including wet, dry, and semi-moist goods, which lowers labor costs and boosts productivity.
Increased purchasing power among customers across the world is driving up demand for personal care products that may be packed using form-fill-seal technologies to safeguard delicate chemicals from deterioration due to air or humidity for their long shelf lives.
Due to their constantly expanding product ranges, manufacturers of consumer packaged goods (CPG) need flexible packaging machines that are suitable for a variety of goods and have a small coffee footprint. Additionally, because of growing customer demand for a wide range of products, CPG firms are increasingly in need of machinery that can accept various packaging types.
Therefore, manufacturers of packaging machines must offer high-speed systems capable of supporting product and packaging changeovers to aid food businesses in maintaining equal levels of production volumes by packing the same amount of product in more bags.
Form-fill-seal machines are equipped to meet these needs because they run quickly, have a smaller footprint than huge turnkey packaging lines, and may use a variety of goods and packaging materials. Key market players are aware of the shifting consumer tastes and are actively working to follow these trends. All major participants in the market have experienced a slight change in the way business is conducted as a result of government intervention due to concerns about pollution and global warming.
Form Fill and Sealing (FFS) Equipment Market Size (2022)
US$ 9.3 Billion
Projected Market Value (2032)
US$ 17 Billion
Global Market Growth Rate (2022-2032)
Market Share of Vertical FFS Equipment
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“Constant Innovations in Automated Packaging Technology”
The need for equipment that facilitates switching and problem-solving is growing as organizations that produce packaged consumer items struggle to retain employees. Therefore, the adoption of innovative technology such as motion control or human-machine interfaces (HMIs) is now required on form-fill-seal (FFS) packaging machines and has changed the face of the market as a whole.
The form fill and seal technology have a high degree of automation, which reduces the number of operators needed. Flexible, semi-rigid, and rigid packaging solutions can all be produced using form-fill-seal machinery. The ability of the gear to load all different products into the primary package, whether they are in dry or liquid form, is another element promoting the growth of the form fill seal equipment market.
“Growing Usage of FFS Equipment Due to its Speed & Adaptability”
Aseptic packaging items such as bags, pouches, and stick packs now have more opportunities to sell due to rising health and safety norms. The speed and adaptability of the equipment that enables quick changeovers to maintain operational productivity are one of the key factors driving market value.
“Inability to Develop Airtight Packaging & High Cost of Low-density Product Packaging”
Low-density product packaging is expensive and unprofitable. This type of packaging presents a challenge for FFS packaging. Market expansion may be restrained by the extraction of air that becomes trapped in products during the sealing process.
The inability to develop airtight packaging, which ensures improved shelf life, is hampering market growth.
“Emerging Market Players Investing in R&D Operations to Offer Innovative Goods”
The demand for products or specific items in the food sector is high. Food businesses need a high degree of flexibility and supply speed, including food service packaging chores, to meet large orders.
Start-ups are providing packaging lines that automate the procedure to address this issue, speeding up operations and enabling businesses to accept more orders, which increases revenue. New entrants are investing in R&D operations to create innovative goods and improve the operational effectiveness of their current product offerings.
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“Rising Customer Preference for Convenient Packaging in Asia Pacific”
Asia Pacific leads the global market due to an expanding population, rising disposable income, and high demand for customized packaging equipment. The emergence of international grocery stores and shifting lifestyles both support market expansion.
Market growth in the region is projected to be fueled by growing customer preference for convenient packaging and rapid adoption of environmentally friendly & sustainable packaging.
“Advancements in Engineering and Manufacturing Industries in the U.S.”
Market growth in the U.S. is attributed to the advancements in engineering and manufacturing industries. Expanding engineering and manufacturing capacities are anticipated to open up opportunities for key players in the form fill and sealing (FFS) equipment market.
“Growing Need for Highly Automated & Effective Packaging Equipment in the Country”
The growing need for highly automated and effective packaging equipment from a variety of end-use sectors, the presence of major form-fill-seal machine manufacturers, and the rising demand for FFS machinery are all factors contributing to market expansion in South Korea.
The main element boosting the sales of form fill and sealing equipment is the expanding pharmaceutical business.
“High Demand for Food Packaging Machinery in Germany”
The booming food and beverage industry in Germany is expected to fuel the demand for form fill and sealing equipment. The food and beverage sector in the country includes more than 6,000 industries. Nearly one-third of the processed food produced in Germany is exported worldwide. As a result of the aforementioned factors, the demand for food packaging machinery for both domestic use and export is anticipated to increase in Germany.
“Rapid Expansion of Automobile Industry across Japan”
The market in Japan is estimated to develop at a CAGR of 3.5% over the forecast period. Japan is a significant industrial center in Asia Pacific, producing goods of the highest caliber using advanced techniques.
Japan is a major manufacturer of cosmetics and one of the greatest consumers of packaging machines, in addition to having a world-class electronics industry and a huge automobile industry.
“Vertical FFS Equipment Preferred Due to Low Maintenance Requirements”
By type, the market is segmented into horizontal FFS equipment and vertical FFS equipment. At present, vertical FFS equipment accounts for 60% share of the global market due to its many benefits, such as quick setup and changeovers, lower operating costs, simplicity of use, and low maintenance requirements.
Vertical FFS equipment is one of the most economical, adaptable, and environmentally friendly packaging choices on the market. These machines offer greater oxygen, moisture, and UV protection, making them suitable for the automatic packaging of food products and consumer goods.
“Increasing Consumption of Healthy Drinks & Convenience Food Items Driving Demand for FFS Equipment in F&B Industry”
The market is classified into food & beverages, pharmaceuticals, personal care, chemicals, and others based on the application.
Demand for form fill and sealing equipment in the food & beverages industry is expected to rise significantly over the coming years due to the rising demand for convenience and ready-to-eat food items and increasing consumption of organic and healthy drinks.
Food products are filled into packaging using form-fill-seal equipment. The form fill seal machine is used to automate the production of a variety of products, including wet, dry, and semi-moist foods, which lowers labor costs and increases productivity. It aids in reducing product loss, which boosts profit margins during the storage or shipping period.
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To meet the expanding demand for form fill and sealing equipment throughout the world, the top players in the market are attempting to concentrate on boosting their production capacities and resources through the introduction of new machines.
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The market for form fill and sealing equipment is set to reach US$ 17 billion by 2032.
The FFS equipment market in Germany is expected to increase at a CAGR of 4% through 2032.
Rise in demand for food and beverages and advancements in machine design are driving demand for form fill and sealing equipment.
GEA Group AG, JBT Corporation, and KHS GmbH are key producers of form fill and sealing equipment.
At present, the form fill and sealing equipment market is valued at US$ 9.3 billion.
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