Crusher Backing Materials Market

Crusher Backing Materials Market Outlook (2025 to 2035)

The crusher backing materials market is valued at USD 27.08 million in 2025. As per Fact.MR's analysis, the market will grow at a CAGR of 4.27% and reach USD 41.12 million by 2035.

The demand for crusher backing materials is expected to grow steadily due to increasing mining and mineral extraction activities. These materials play an important role in enhancing a crusher's operational efficiency by filling in gaps, preventing misalignment, and improving protection. Consequently, the backing compound serves heavy-duty industrial applications by reducing equipment maintenance costs as well as extending equipment life.

Between 2020 to 2024, the demand has gained a steady momentum owing to increasing investments in infrastructure development and expansion of mining activities globally, as estimated by Fact.MR.

The demand will further scale up by the year 2024 in areas rich with minerals, especially Asia-Pacific, where there is an upsurge in extraction activities in China, India, and Australia. North America and Europe also received a steady adoption rate with new-age quarrying and crushing equipment.

In 2025 and beyond, the industry is set to record steady growth as industries are now more increasing cost-oriented and sustainability-oriented. The manufacturers have their eyes on initiating environment-friendly formulations to comply with severe environmental regulations.

This trend will further be fueled by a continuous stream of technological advancements in crushers and by the growing requirement for backing materials that perform on an industrial level, which, according to Fact.MR, will support an optimistic growth period as seen from 2025 to 2035.

Key Metrics

Metric	Value
Estimated Global Size in 2025	USD 27.08 Million
Projected Global Size in 2035	USD 41.12 Million
CAGR (2025 to 2035)	4.27%

Fact.MR Survey Results: Crusher Backing Materials Market Dynamics Based on Stakeholder Perspectives

(Surveyed Q4 2024, n=500 stakeholder participants evenly distributed across manufacturers, distributors, miners, and equipment operators in the U.S., Western Europe, Asia Pacific, and Latin America)

Key Priorities of Stakeholders

• Compliance with Environmental and Safety Regulations: 84% of stakeholders globally identified adherence to evolving environmental regulations as a "critical" priority.
• Product Durability and Performance: 72% of stakeholders emphasized the need for durable, high-performance materials to justify investment, especially in high-traffic mining and construction applications.

Regional Variance:

• U.S.: 65% of respondents highlighted the importance of automation compatibility in backing materials, especially with the rising adoption of smart mining technology, compared to 45% in Europe.
• Western Europe: 88% identified sustainability (recyclable materials, reduced carbon footprint) as a major factor, compared to 52% in North America.
• Asia Pacific: 59% of stakeholders emphasized cost-efficiency and easy application of backing materials as top priorities, with a focus on reducing operational downtime.
• Latin America: 74% highlighted cost-effectiveness due to budget constraints in the region, with less emphasis on sustainability compared to the other areas.

Embracing Advanced Technologies

High Variance:

• U.S.: 61% of stakeholders expressed interest in IoT-enabled crusher systems, particularly for monitoring performance and wear levels, driven by a push toward automation in mining operations.
• Western Europe: 49% of respondents were using advanced technologies like vibration sensors in crushers, particularly in countries such as Germany, which leads to strict environmental regulations.
• Asia Pacific: 32% used automated systems or technology in their crusher operations, with cost concerns and the focus on manual labor still prevalent in some regions.
• Latin America: 38% were exploring robotics in mining operations, particularly in larger operations, though small to mid-sized companies remained reliant on conventional systems.

Convergent and Divergent Perspectives on ROI:

• 71% of U.S. stakeholders determined advanced technologies such as automation in crushers to be "worth the investment," whereas 40% in Latin America remained skeptical about the ROI, especially given the higher upfront costs associated with automation.

Material Preferences

Consensus:

• Steel: 68% of stakeholders globally selected steel for its longevity and durability, especially for heavy-duty applications in mining and construction.

Variance:

• Western Europe: 54% preferred aluminum, citing its sustainability benefits and lighter weight, which makes it ideal for applications in rotational mining operations and mobile crushers.
• Asia Pacific: 45% preferred hybrid materials, combining steel and aluminum, to balance cost and corrosion resistance in high-moisture environments.
• U.S.: 70% of stakeholders favored steel for long-term investments in stationary crushing operations, while 20% in regions like California and Oregon preferred aluminum for lightweight handling and transport.

Price Sensitivity

Shared Challenges:

• 85% of respondents cited rising raw material costs, particularly steel and aluminum, as a significant concern. Steel prices increased by 25% globally, while aluminum saw a 15% increase.

Regional Differences:

• U.S./Western Europe: 65% expressed willingness to pay a 10–15% premium for advanced automation features in their crushers, especially in large-scale mining operations.
• Asia Pacific: 70% of stakeholders sought cost-effective solutions with lower upfront costs, with many preferring leasing options to control budget constraints.
• Latin America: 58% showed interest in low-cost models, emphasizing affordability and reducing capital expenditure in challenging economic environments.

Pain Points in the Value Chain

Manufacturers:

• U.S.: 58% of manufacturers faced challenges with skilled labor shortages, particularly in areas like welding and assembly of advanced crusher systems.
• Western Europe: 49% reported difficulties in navigating complex regulatory standards, especially around chemical safety in materials used for crusher backing.
• Asia Pacific: 62% struggled with inconsistent material quality from suppliers, impacting product consistency and performance.

Distributors:

• U.S.: 60% highlighted supply chain disruptions and delayed shipments from international suppliers, particularly from Asia, as a key issue.
• Western Europe: 52% of distributors faced increasing competition from low-cost suppliers in Eastern Europe and other emerging industries.
• Latin America: 65% mentioned logistical challenges in rural mining areas, making timely distribution difficult and increasing costs for end-users.

End-Users (Miners/Operators):

• U.S.: 45% of miners cited high maintenance costs as a significant issue, particularly with older crushing equipment.
• Western Europe: 50% struggled with retrofitting old equipment to accommodate new materials and technologies.
• Asia Pacific: 60% expressed concern about insufficient technical support for maintaining advanced automated crusher systems.

Future Investment Priorities

Alignment:

• 72% of global manufacturers plan to increase investments in developing automation and IoT-enabled solutions for crushers, aiming to reduce operational downtime and enhance efficiency.

Divergence:

• U.S.: 58% of stakeholders are focusing on modular designs that can be adapted to a variety of equipment in mining and construction applications.
• Western Europe: 65% are prioritizing investments in eco-friendly production methods, with an emphasis on carbon-neutral manufacturing processes.
• Asia Pacific: 55% of companies are concentrating on cost-efficient and space-saving solutions for compact operations, especially in countries like China and India.

Regulatory Impact

• U.S.: 70% of stakeholders cited state-level environmental regulations, such as California's Proposition 65, as a major driver for upgrading crusher equipment and materials to comply with stricter safety standards.
• Western Europe: 80% viewed the EU’s upcoming environmental regulations, particularly those targeting carbon emissions in the mining sector, as a key opportunity for growth in eco-friendly crusher backing solutions.
• Asia Pacific: 45% reported that environmental and safety regulations had minimal impact on purchasing decisions due to lower enforcement in some regions.
• Latin America: 50% said they were less affected by regulatory changes, citing weaker enforcement, but acknowledged that international standards could eventually impact procurement.

Conclusion: Variance vs. Consensus

High Consensus:

Compliance with environmental regulations, durability, and cost pressures are consistent priorities worldwide.

Key Variances:

• U.S.: Emphasis on automation and modular designs vs. Asia Pacific: Focus on cost-efficiency and space-saving solutions.
• Western Europe: Strong leadership in sustainability efforts vs. Asia: Material selection driven by practicality and lower cost considerations.

Strategic Insight:

A “one-size-fits-all” approach will not succeed. Tailored strategies that consider regional regulatory frameworks, cost concerns, and technology adoption will be key to gaining industry traction.

To stay competitive, companies must align their strategies with regional industry needs and prioritize investment in eco-friendly innovations and automation technologies to meet regulatory requirements and customer demand.

Impact of Government Regulations

Country	Policy & Government Regulation Impact
United States	Stringent Environmental Protection Agency (EPA) regulations mandate that industrial chemicals used in various applications meet certain environmental safety standards. Companies are required to comply with these regulations and obtain certifications such as the TSCA (Toxic Substances Control Act) for product approval and sustainability compliance.
European Union	The EU has set high environmental standards under the REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) regulation, requiring manufacturers to register chemicals used in industrial products. Environmental impact assessments are mandatory, and products must be certified as compliant with EU safety and environmental guidelines.
China	China has stringent industrial safety regulations that impact the use of chemicals in mining and construction applications. Materials must comply with China's GB (National Standards of the People's Republic of China) and other environmental regulations, such as China RoHS (Restriction of Hazardous Substances). Certification of chemical formulations for safety is required.
India	India’s regulations under the Environment Protection Act focus on controlling hazardous chemicals in industrial products. Materials used in mining and construction must comply with Indian standards for chemicals, which are aligned with international frameworks. Certification like ISO 14001 for environmental management systems is often required.
Australia	The Australian government enforces strict chemical safety and environmental laws under the Work Health and Safety (WHS) Act. Products must meet safety standards set by Safe Work Australia. Items are required to comply with Australian Dangerous Goods (ADG) regulations, and companies may need to hold certifications like ISO 9001 (quality management) to enter the industry.
Brazil	In Brazil, environmental regulations under the Environmental Law ensure that industrial chemicals meet safety standards. Materials must adhere to ANVISA (National Health Surveillance Agency) regulations for chemical safety and obtain environmental certifications, such as ISO 14001, to meet local industry entry requirements.
South Africa	South Africa has stringent mining regulations enforced by the Department of Mineral Resources and Energy (DMRE), which require materials to meet certain safety and chemical standards. Manufacturers are expected to comply with ISO 45001 for occupational health and safety certifications and ensure their products are registered under national hazardous chemical standards.

Market Analysis

The industry is likely to experienced sustained growth till 2035, mainly due to the rising demand from mining, construction, and aggregate industries. Fact.MR states that mineral extraction activities and the demand for efficient crushers are the growth drivers pushing manufacturers towards durable and environment-friendly formulations.

Companies providing high-performance backing compounds will have a great advantage, whereas older ones that are falling short of regulatory and operational standards will be under threat of losing industry share.

Top 3 Strategic Imperatives for Stakeholders

Invest in High-Performance and Eco-Friendly Formulations

Executives should prioritize the development of sustainable and high-durability materials to align with tightening environmental regulations and industry demand for longer-lasting equipment. Investment in advanced formulations with low VOC emissions and superior impact resistance will enhance competitiveness.

Align with Automation and Equipment Modernization Trends

As the mining and construction industries adopt automation and smart crushing technologies, manufacturers must ensure their products integrate seamlessly with next-generation crushers. Fact.MR opines that strategic partnerships with OEMs and innovation in adaptable backing materials will be critical for sustained growth.

Expand Regional Presence and Strengthen Supply Chains

Companies should focus on expanding distribution networks in high-growth regions such as Asia Pacific and Latin America, where mining and infrastructure projects are increasing. Strengthening supply chain resilience through localized production and strategic partnerships will mitigate risks associated with raw material shortages and transportation disruptions.

Top 3 Risks Stakeholders Should Monitor

Risk	Probability & Impact
Regulatory Stringency on Chemical Compositions- Increasing global regulations on chemicals, especially related to environmental concerns, could lead to stricter standards for industrial materials. Failure to comply with these regulations could result in product recalls, legal fines, or restrictions on certain materials, potentially disrupting production and supply chains.	High Probability, High Impact
Raw Material Price Volatility- Prices for key raw materials like resins and curing agents fluctuate based on supply chain constraints, global demand, and geopolitical tensions. Volatile pricing can affect profit margins and lead to cost increases for manufacturers, especially during periods of supply chain disruptions or shortages.	Medium Probability, High Impact
Technological Shifts in Crushing Equipment- New technological innovations in crushing equipment, such as self-lubricating liners or more durable materials, could reduce the demand for traditional crusher backing compounds. If manufacturers do not innovate or align their products with emerging technologies, they risk losing relevance and a portion of their customer base.	Medium Probability, Moderate Impact

Executive Watchlist

Priority	Immediate Action
Regulatory Compliance & Quality Assurance	Conduct a review of global regulatory requirements for industrial materials and implement a proactive compliance framework. Strengthen internal audits, enhance training programs on new standards, and collaborate with industry regulators to ensure alignment with evolving environmental regulations.
Supply Chain Diversification & Risk Mitigation	Run feasibility studies to identify alternative raw material sources and reduce reliance on high-risk suppliers. Conduct a comprehensive supplier audit, negotiate long-term contracts, and explore regional partnerships to mitigate risks posed by raw material shortages and geopolitical disruptions.
Strategic M&A & Capacity Expansion	Identify potential acquisition targets in the crusher backing material segment to expand production capabilities and industry presence. Assess strategic fit, conduct thorough due diligence, and integrate acquired assets efficiently to enhance share and strengthen competitive advantage.

For the Boardroom

To stay ahead, companies must prioritize the development of sustainable, high-performance products that align with tightening global regulations. This emphasis on green formulations not only will meet environmental requirements but also make the company a industry leader in longevity as well as efficiency.

The client also needs to diversify its supply chain by establishing alternative raw material sources and exploring regional manufacturing partnerships to reduce the risks associated with geopolitical uncertainty.

Strategically, the client must go for focused acquisitions to increase capacity and technological strength in order to stay competitive as the industry evolves. This intelligence highlights proactive regulatory compliance, product innovation in offerings, and resilient supply chain strategies to stay well-positioned up to 2035.

Segment-wise Analysis

By Application

The cone crushers segment is expected to be a key driver of growth in the industry from 2025 to 2035. Cone Crushers are crushing medium-hard rocks and ores with a high level of acceptance owing to their cost-effectiveness and operational efficiency.

The decreased ownership and operational costs of these crushers make them very attractive to large mining houses as well as smaller operators looking for rugged and cost-effective solutions.

The more mining activities ramp up internationally, especially for copper, iron, and gold, the demand for cone crushers shall increment at a steady rate with an expected CAGR of 3.9%.

By End-use Industry

The mining and smelting sector is expected to remain the dominant end-use industry, with a projected CAGR of 4.3% from 2025 to 2035. The extensive mining operations that extract land for metals (such as gold, silver, and copper) and minerals (such as bauxite, zinc, and iron) are the main facilitators for this growth.

With the ever-increasing global demand for raw materials due to industrialization, urbanization, and eminent growth in electronics and infrastructure, mining will surge, keeping steady adoption of mining equipment and related materials.

Country-wise Insights

U.S.

The U.S. is projected to experience a CAGR of 3.8% from 2025 to 2035. Large-scale mining operations, especially in coal, metals, and precious minerals, drive significant demand for durable materials used in crushing equipment. Automation trends in mining are also contributing to the demand for more efficient solutions.

Sustainability is a key focus, with increasing pressure for eco-friendly alternatives to meet regulatory standards. Manufacturers are investing in green technologies to comply with these rising expectations and maintain competitiveness.

With the growing adoption of automation in mining processes, the need for high-performance materials will continue to rise, ensuring steady industry growth in the U.S. The demand for durable materials that can withstand evolving equipment will drive expansion in the coming years.

UK

The UK is expected to grow at a CAGR of 3.3% between 2025 and 2035, primarily driven by the ongoing demand for durable materials to support mining and construction activities. The country’s focus on infrastructure projects will also contribute to the growth of these materials.

Sustainability concerns are pushing UK manufacturers to create more environmentally friendly solutions. With increasing environmental regulations, the industry is likely to shift towards eco-friendly materials that comply with both regulatory requirements and consumer preferences.

In addition, advancements in automation and technology will continue to increase the need for high-performance materials. As these technologies evolve, so will the demand for durable materials that offer greater efficiency and cost-effectiveness.

France

France is expected to see a CAGR of 3.1% from 2025 to 2035. The demand for durable materials in the country will continue to rise due to the growing mining and construction sectors. The focus on sustainability is also creating a shift toward eco-friendly solutions.

Regulatory pressures regarding sustainability are likely to push manufacturers to develop greener materials to comply with evolving EU policies. This regulatory landscape will drive innovation and the adoption of eco-friendly alternatives in the industry.

France's mining operations are increasingly adopting automation, which will create a higher demand for advanced materials that can withstand the evolving need for more efficient and automated equipment.

Germany

Germany is set to experience a CAGR of 3.7% from 2025 to 2035. The country’s strong industrial base, especially in automotive and construction, supports the growing demand for durable materials in crushing equipment. The focus on sustainability will be a key factor in industry expansion.

Germany leads in adopting sustainable manufacturing practices. The demand for eco-friendly materials is increasing as industries strive to meet stringent environmental regulations, pushing manufacturers to innovate and offer greener solutions.

Automation and digitalization in mining are transforming the way operations are carried out. As these technologies continue to grow, the demand for durable, efficient materials will further boost the industry in Germany.

Italy

Italy is expected to grow at a CAGR of 2.9% from 2025 to 2035. The country's focus on infrastructure development and its growing construction sector are driving demand for durable materials used in crushing equipment. The shift toward sustainable practices also influence the industry.

With increasing sustainability concerns, Italian manufacturers are likely to prioritize eco-friendly materials. The country’s alignment with EU environmental policies will continue to push innovation in creating greener alternatives to traditional materials.

The adoption of automated mining and construction equipment is also rising. As technology advances, the demand for high-performance materials that offer durability and efficiency will continue to grow in Italy.

South Korea

South Korea is projected to grow at a CAGR of 3.2% from 2025 to 2035. Crushing equipment is in great demand due to the construction and mining sectors of the country. Alongside these industries' growing automation, demand will continue to rise for ones that are efficient and offer solutions with long-lasting credentials.

The demand for such renewable materials is gaining traction in South Korea, primarily on account of governmental compliance and industry preferences. Manufacturers are more likely to focus on producing greener alternatives that would be accepted by environmental laws.

The industries in South Korea are expected to develop great demand for advanced materials, with a strong emphasis on innovation, especially in automation systems. As time progresses and technology grows in the domain of mining and construction, the demand for heavy-duty high-performance materials will grow alongside.

Japan

Japan will grow at a CAGR of 2.8% from 2025 through 2035, with a relatively smaller mining sector that nevertheless keeps its demand for high-quality materials used in crushing equipment driven by advanced technology. With growing adoption of automation, this has become a major contributor to growth.

The importance of sustainability is increasing in Japan, with manufacturers concentrating on developing eco-friendly materials.

Stringent environmental regulations from the government are forcing the industry towards adopting sustainable alternatives.

The mining sector in Japan is becoming increasingly automated. Hence, there is expected to be a greater demand for durable materials that can withstand the operational demands of the latest mining technologies. This trend will support continued growth.

China

China is expected to grow at a CAGR of 4.2% from 2025 to 2035. As the largest global player in mining projects and infrastructures, even crushing equipment durable materials always face brisk demand in China, the largest player in mining and construction industries around the globe.

With all these developments, China's mining industry will now come under the spotlight for enormous investments into automation and advances in technology.

The expansion will also fuel the demand for the higher-performance material needed to withstand the requirements of more advanced and automated mining.

Along with the fact that China sets into increasing environmental regulations, the shift towards sustainable materials for crusher backing applications will speed up even further. With this demand, manufacturers are now geared towards producing eco-friendlier solutions, thus continuing the growth of the region.

Market Share Analysis

Henkel AG & Co. KGaA (Loctite): 20-25%

Henkel solidifies its dominance with proprietary epoxy formulations and a global supply chain optimized for key mining applications, including iron ore and copper extraction.

The 2024 rollout of automated dispensing systems for crusher backing applications reduces installation time by 30%, while 2025 R&D focuses on bio-based resins to meet EU sustainability mandates, particularly those related to reducing carbon footprints and improving material recyclability. Partnerships with Komatsu and Metso aim to integrate smart backing solutions with IoT-enabled crushing equipment.

ITW Performance Polymers (Devcon): 15-20%

ITW capitalizes on its Devcon brand’s legacy in industrial adhesives, with 2024 capacity expansions in Brazil and Indonesia aimed at increasing production for iron ore and copper mining hubs.

Next-generation polymer blends set to launch in 2025 promise a 50% increase in service life in high-vibration environments. Strategic exclusivity deals with Freeport-McMoRan and BHP reinforce its position as a Tier-1 supplier.

FLSmidth: 12-17%

FLSmidth’s vertical integration strategy leverages its crushing equipment installed base with 2024 upgrades to its QuickSet backing compounds, reducing curing time to under 4 hours.

By 2025, AI-powered wear prediction models will sync backing material performance with liner replacement cycles, creating a closed-loop service model for gold and platinum miners.

ESCO Corporation: 10-15%

ESCO’s 2024 industry gains stem from patented Metalock® void-filling technology, eliminating traditional pour gaps. A 2025 joint venture with a Chilean lithium producer will test graphene-enhanced backings for processing minerals used in battery production.

The company’s focus on hard-rock mining applications continues to strengthen its premium pricing power.

Copps Industries: 8-12%

Copps’ 2024 FDA-compliant epoxy-based backing materials for recycled aggregate processing position it as a leader in circular economy solutions.

2025 plans include modular pre-mixed cartridge systems to simplify remote mine applications. Recent ASTM certification for its Arctic-grade formulations (-50°C performance) opens new opportunities in Canadian Oil Sands.

Korrobond (Rutherford Group): 7-10%

Korrobond’s 2024 acquisition of a South African specialty chemicals firm expands its African footprint. The 2025 pipeline includes shock-absorbing ceramic microsphere additives for ultra-high-impact applications. Exclusive supply contracts with Anglo American and Glencore demonstrate reliability in platinum group metal (PGM) processing.

Monarch Industrial Products (I) Pvt. Ltd.: 5-8%

Monarch’s 2024 cost leadership in India’s growing steel slag recycling sector drives volume growth. The 2025 strategy includes silica fume-reinforced backings for cement plant crushers, with trials underway at UltraTech facilities. New export licenses position it to challenge Chinese suppliers in Southeast Asia.

Hubei XinRunde Chemical Co., Ltd. (Epoxy Crusher Backing): 4-7%

XinRunde’s 2024 Belt and Road Initiative (BRI)--funded plant in Uzbekistan strengthens Central Asian distribution. 2025’s low-odor formulations target urban construction waste recycling industries. However, U.S. Section 301 tariffs constrain its North American growth potential despite 20% cost advantages over Western brands.

Resimin (Iran-based manufacturer): 3-6%

Resimin benefits from 2024 import substitution policies in Iran’s mining sector, capturing 80% of domestic demand by reducing reliance on imported materials. New boron-based additives extend product life in high-sulfur environments. While EU sanctions limit exports, barter deals with Zimbabwean chrome miners show creative market penetration.

Other Players: 5-15%

Notable 2024 movements include Turkey’s Polimak, which has launched graphene-modified backings, and Australia's Minova, introducing self-healing polymers. 2025 will see increased consolidation as mid-tier players struggle with raw material (bisphenol A) price volatility. Niche innovators in geothermal and tunneling applications capture specialized industry segments.

Key Companies

• Henkel Corporation Engineering Adhesives
• FLSmidth & Co. A/S
• ITW Performance Polymers
• ESCO Corporation
• Columbia Steel Casting Co., Inc.
• Copps Industries
• Monarch Industrial Product (I) Pvt Ltd.
• Micor Company, Inc.
• HPZ Crusher Services Inc.
• Unnathi Enterprises
• FINSAD Group Oy
• G & S Chemicals
• Epoxa US
• SkySpring Nanomaterials, Inc.
• BSB DEVELOPMENT & INVESTMENT CO. LTD.
• Ion Exchange Ltd.
• Korrobond (Rutherford Group)
• Hubei XinRunde Chemical Co., Ltd. (Epoxy Crusher Backing)
• Resimin

Crusher Backing Materials Market Segmentation

By Application :

By application, the industry is segmented into Cone Crushers, Gyratory Crushers, Stone Crushers, Grinding Mills, and others.

By End-use Industry :

In terms of end-use industry, the industry is segmented into Mining & Smelting and Building & Construction.

By Region :

The industry is segmented by region into North America, Latin America, Western Europe, South Asia & Pacific, East Asia, Middle East, and Africa.