Mechanical Control Cables Market

Mechanical Control Cables Market Outlook (2023 to 2033)

Expanding at a CAGR of 6.5%, the global mechanical control cables market is expected to increase from a value of US$ 9.8 billion in 2023 to US$ 18.4 billion by the end of 2033.

• Ongoing modernization initiatives by defense forces related to aerospace and military on a global scale are set to drive the demand for mechanical control cables.

Cables with a push-pull or other motion to operate mechanical components are known as mechanical control cables. They are made up of mechanical cable that has fittings such as handles, eyes, studs, forks, and other hardware attached to them.

Increasing demand for unmanned aerial vehicles (UAVs), the growing requirement for smart weaponry, rising aircraft deliveries globally, modernization initiatives, and technological breakthroughs are some of the factors contributing to the growth of the market.

• North America is dominating the global mechanical control cables market due to rapidly advancing defense systems in the region.

Mechanical control cables are segmented into push-pull control cables and pull-pull control cables. Global demand for push-pull control cables is expected to increase at 7% CAGR from 2023 to 2033. This can be due to their increasing use in flight control and landing gear technologies.

Electrical, hydraulic, and pneumatic control systems can all be replaced by push-pull mechanical control cables. Mechanical push-pull control cables and rods are utilised to activate the pre-set motion, which is essentially forward and backwards in a specific direction.

Push-pull mechanical control cables are needed for integration with the aircraft to ease the transfer of flight control and other operational inputs, which are expected to be driven by the rising demand for commercial air travel, particularly from emerging nations. The developments of new aircraft with increasing use of composite materials that offer better efficiency and improve safety are boosting the sales of push-pull control cables.

Mechanical cables are also segmented into steel cables such as stainless steel cables, metallic cables, special alloy cables, and electrical control cables. Metallic cables are highly demanded due to their lightweight, better conductivity, and lower maintenance cost benefits.

Report Attributes	Details
Market Size (2023E)	US$ 9.8 Billion
Forecasted Market Value (2033F)	US$ 18.4 Billion
Global Market Growth Rate (2023 to 2033)	6.5% CAGR
China Market Growth Rate (2023 to 2033)	8.5% CAGR
Japan Market Growth Rate (2023 to 2033)	5% CAGR
Germany Market Growth Rate (2023 to 2033)	6.5% CAGR
Canada Market Growth Rate (2023 to 2033)	7% CAGR
Key Companies Profiled	Crane Aerospace & Electronics Elliott Manufacturing Company Inc Kuster Holding GmbH AeroControlex Group Avdel (India) Pvt. Ltd. Excel Controlinkage Pvt Ltd. Control Cable, Inc. Dayton Clutch & Joint, Inc. Cablecraft Motion Controls Cable-Tec Cables & Controls LTD Aero Assemblies Bergen Cable Technology Grand Rapids Controls, LLC. Carl Stahl Sava Industries, Inc.

Which Factors are Generating Potential Opportunities in the Mechanical Control Cables Market?

“Growing Geopolitical Conflict Tensions”

The ongoing Russian-Ukrainian conflict and the Syrian crisis are two examples of the growing geopolitical rift that has descended into severe clashes and prompted the deployment of military and security forces of major countries such as the United States, the United Kingdom, and France. This has led to a steady rise in global defense expenditure for the acquisition and modernization of military platforms in all regions of conflict.

• The current conflict between Russia and Ukraine prompted the United States to move forward with its plans to buy new armoured vehicles in September 2022. To facilitate the transfer of 200 M113 armoured vehicles to Ukraine as war aid, the United States Army intends to spend US$ 867 million of emergency money for Ukraine.

Demand for mechanical cables for incorporation into the various subsystems of military platforms is expected to be driven by several contracts that are either ongoing or in process during the projected period.

“Rapid Developments in Aviation Infrastructure”

Earlier, major aircraft original equipment manufacturers (OEMs) and their facilities were only present in developed economies in North America and Europe. However, the creation of new facilities for aerospace production and maintenance in Asia Pacific is experiencing a rapid boom.

There are many possibilities for the Asia Pacific regional players as a result of Commercial Aircraft Corporation of China Ltd. (COMAC) and Mitsubishi Aircraft Corporation (Japan) becoming two of the top aircraft OEMs globally. In the meantime, the demand for MROs (Maintenance, Repair, and Operations) from regional airlines and other aircraft operators also generates a wide range of opportunities for component suppliers located in the Asia Pacific region, as they can access a bigger portion of the global aerospace and defense sector due to globalized supply chain systems.

What is Hampering the Sales of Mechanical Control Cables?

“Delays in Program Execution Cost a Lot”

Any platform used in aerospace or military is the result of many years of research and development, which cost huge amounts of money and resources to the companies involved. Because supply chains have grown too complicated, any production lag or interruption can have a cascading effect on every company participating in the program, regardless of level.

• The ARJ21 and C919 aircraft program's production delay, which was supposed to begin in 2016 but was postponed due to several aircraft-related issues, led to revenue losses valued at millions for the whole supply chain as the involved firms had to modify their production plans following the changes in the aircraft schedule.

More than 12,000 new commercial aircraft orders are still outstanding, a staggering quantity that would take years for leading OEMs to fulfil. Accidental production interruptions, such as the one that occurred with the Boeing 737, could be terrible for the manufacturers of mechanical control cables & systems and may harm sales growth.

“Complexities with Production & Installation of Wire Hardness”

Nowadays, aircraft are using more wires and connections as a consequence of the growing introduction of technologies such as fly-by-wire, contemporary inflight entertainment systems, and glass cockpits. The Boeing 747-400 (274 km), Airbus A340 (300 km), and Airbus A380 (530 km) are among the aircraft with the longest total wire length.

Due to the numerous interrelated systems and components of an aircraft, the wiring becomes complicated. The difficulties are raised by strict regulatory requirements for redundancy and reliability. Through the use of a 1:1 scale production drawing, wiring harnesses are manufactured on flat tables known as formboards.

When installed in the aircraft, flat harnesses that have been constructed on formboards need to be bent. A significant market challenge is the bending of the wire bundle or harm to wires and connectors during installation.

Country-wise Analysis

What is the Demand Outlook for Mechanical Control Cables in the United States?

“Presence of Well-established Defense Systems”

The rapidly advancing aerospace and defense sector in the United States is expected to boost the sales of mechanical cables. The world's top exporters and manufacturers of defense products are situated in the United States.

• The budget authorization for the Department of Defense (DoD) for FY 2022 was roughly US$ 722 billion, up US$ 17 billion from US$ 705 billion in FY 2020. The estimated President's budget request for the DoD for FY 2023 is USD 773 billion.

The budget is mainly focusing on innovations that aid in boosting the nation's comparative benefit as well as updating abilities in the sky, marine, and ground battlespace domains. There are currently discussions on making the Space Force United States military's sixth branch, despite the fact that the most recent space exploration initiatives have been led by a few private companies. This is expected to stimulate public sector investments in space technologies during the predicted period.

Which Growth Prospects are Expected to Drive the Sales of Mechanical Control Cables in Japan?

“Increasing R&D Activities in Aerospace Sector”

Demand for mechanical control cables in Japan is predicted to progress at a CAGR of 5% from 2023 to 2033. The rising demand for integrated cable solutions from defense applications is boosting sales growth.

The Japanese aerospace industry is one of the majors in the Asia Pacific region and enjoys a good reputation abroad. In the R&D of dual-use aerospace defense technology, such as light attack aircraft and helicopters, Japanese companies have a lot of opportunities.

As a result of several global issues and escalating destabilizing elements, the military situation in Japan has become more and more demanding. Japan has therefore been rapidly enhancing its defense capabilities to react to the changing security environment. Thus, all such aspects are expected to boost the sales of mechanical control systems.

How is Demand for Mechanical Control Cables Evolving in Germany?

“Rapid Advancements in Defense Technologies”

Germany is one of the leading marketplaces in the European region. Sales of mechanical control cables in Germany are predicted to rise at a CAGR of 6.5% during the next 10 years.

Major defense technology producers such as Diehl Stiftung & Co. KG, Rheinmetall AG, Krauss-Maffei Wegmann GmbH & Co. KG, etc. are based in Germany, and they are significantly accelerating the development of defense technologies and production rate through domestic and foreign investments, partnerships, and collaborations, etc.

• The German government recently declared its plan to raise military spending even more over the coming years in light of the Russian-Ukraine conflict which started in February 2022.

The country also revealed its intentions to strengthen its cyber defense technology, under which the government is planning to invest in electronic warfare, defense communication, data exchange technology, cryptology and network operations, machine learning (ML), and artificial intelligence (AI) technologies.

Category-wise Analysis

Why are Aerial Platforms Experiencing High Demand for Mechanical Control Cables?

“Rising Rate of Air Travel across the World”

Based on platform, the mechanical control cables are segmented into aerial, land, and marine. The demand for aerial mechanical cables is expected to increase at a rapid pace during the projected period.

This can be due to the rising desire for wide-body aircraft with high passenger capacity and low maintenance costs, as well as the increasing domestic air travels as a result of decreased flight ticket costs. The mechanical cable control demand is also expected to be driven by the rising R&D efforts being made by aircraft OEMs and distribution network participants to design aircraft with improved performance parameters integrated with cutting-edge navigation systems and flight control technologies.

Competitive Landscape

According to Fact.MR, a market research and competitive intelligence provider, to satisfy the rising demand for mechanical control cables, key players in the mechanical control cables market are focusing on technological advancements and regional expansions. Also, mechanical control cable manufacturers are forming alliances to produce cutting-edge products and increase their profit margins.

• One of the top businesses involved in designing, creating, and producing aviation and mechanical parts, aircraft accessories, and electronic parts, is Triumph Group Inc. The company provides mechanical components for controls and actuation systems through its integrated systems product line.

Mechanical Control Cables Industry Research Segmentation

• By Type :

  • Push-pull Control Cables
  • Pull-pull Control Cables

• By Material :

  • Wire
  • Jacket

• By Platform :

  • Aerial
  • Land
  • Marine

• By End Use :

  • Commercial
  • Defense
  • Non-aero Military

• By Region :

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Oceania
  • MEA