Mass Flow Controllers Market

Mass Flow Controller Market Outlook (2023 to 2033)

The global mass flow controllers market is valued at US$ 847 million in 2023 and is expected to reach US$ 1.5 billion by 2033. Fact.MR has predicted global demand for mass flow controllers to increase at a CAGR of 6% during the next 10 years.

• Sales of mass flow controller are rising at a healthy pace due to their increasing need in the semiconductor and renewable energy sectors.

A mass flow controller is a tool created to regulate the flow rate of liquid, gases, and other substances to facilitate precise measurement. The design of the controllers varies depending on the kind of gas and liquid being used, as well as the variety of flow rates. Without being impacted by certain fluctuations in gas pressure, the controller automatically regulates the flow rate. It includes the proportional control valve, inlet and outlet ports, and mass flow sensor. The semiconductor, chemical, metal, and mining sectors all use it extensively.

Mass flow controllers are segmented into Coriolis mass flow meters, differential pressure flow meters, and thermal mass flow meters.

• Worldwide demand for differential pressure flow meters is predicted to progress at a CAGR of 6.5% from 2023 to 2033.

To measure the flow of liquid, gas, or steam in pipes, measurement equipment called a differential pressure flow meter applies Bernoulli's principle. According to Bernoulli's principle, the amount of pressure that a fluid may exert depends on its speed.

Differential pressure meters based on Bernoulli's principle offer more precise, trustworthy readings than many other devices because it establishes the relationship between a fluid's velocity and pressure. The high demand can be attributed to the factors such as better reliable measurements, easy maintenance, flexible installation, and low permanent pressure loss.

Differential pressure (DP) flow meters can also be utilised in large pipelines, as they are easy to maintain, and function in both low- and high-temperature applications. DP meters are appropriate for a wide range of gases and liquids since they may be built from numerous materials. They have a low total ownership expense and can be welded, which reduces potential leak sources. Differential pressure flow meters can have distinct visual characteristics depending on the flow element used.

• Global sales of Coriolis mass flow meters are expected to evolve at a CAGR of 6% during the forecast period.

Based on principle of motion, they are highly utilised in wastewater and water treatment plants. Mass flow controllers, based on types are also segmented into liquid mass flow controllers, air mass flow controllers, and gas mass flow controllers.

Demand for exotic alloy mass flow controllers is expected to increase at a rapid pace during the forecast period. A mass flow controller needs to be strong enough to withstand the internal stress caused by holding and managing the fluid or gas under pressure. Metals corrode when they are attacked by numerous chemical processes. To meet the needed standards for various end customers, mass flow controllers are made from alloys such as nickel, titanium, nickel, aluminium, and bronze.

Report Attributes	Details
Market Size (2023E)	US$ 847 Million
Forecasted Market Value (2033F)	US$ 1.5 Billion
Global Market Growth Rate (2023 to 2033)	6% CAGR
China Market Growth Rate (2023 to 2033)	7% CAGR
Japan Market Growth Rate (2023 to 2033)	5% CAGR
Germany Market Growth Rate (2023 to 2033)	5.5% CAGR
Canada Market Growth Rate (2023 to 2033)	5.5% CAGR
Key Companies Profiled	Hitachi Ltd. Parker Hannifin Corporation Omega Engineering, Inc. Horiba Ltd. Hitachi Metals, Ltd. MKS Instruments, Inc. Christian Burkert GmbH & Co. KG Kobold Messring GmbH Axetris AG Bronkhorst High-Tech B.V. Brooks Instrument Aircom Pneumatik GmbH Oval Corporation Malema Engineering Corporation Flexible Industriemesstechnik GmbH (FLEXIM)

What are the Growth Prospects for Manufacturers of Mass Flow Controllers?

“High Use in Semiconductor Manufacturing Sector”

A mass flow controller is a crucial component of the equipment used in the production of semiconductors. The effectiveness or ineffectiveness of the semiconductor manufacturing process is significantly influenced by the mass flow controller's performance and quality.

Wafer cleaning, layer deposition, physical vapour deposition, vacuum sputtering, chemical vapour deposition, plasma coating and etching, thermal spraying and painting, surface treatment, and semiconductor chip manufacturing are some of the applications where mass flow controllers are used in the semiconductor industry. Mass flow controllers are employed to measure and control the flow of liquids and gases used in the aforementioned processes.

No mass flow controller alternative exists in the semiconductor industry. As a result, the semiconductor industry's ongoing need for mass flow controllers fuels sales growth.

“Increasing Use in Space Applications”

Low flow rates, great accuracy, and sustainability in zero gravity are requirements for flow controllers for critical medical fluids in space stations. These needs are met by mass flow controllers, which are employed in space applications. Manufacturers of these specialized products must adhere to several international criteria.

As a result, only a few business entities produce flow controllers for use in space applications. Yet, due to less competition and higher billing rates, this application may present a significant market potential for mass flow controller producers.

One of the most essential needs for running electric propulsion systems, whether in a lab or on a flight spaceship, is accurate control and measurement of fuel flow to a thruster. As a result, the group involved in electric propulsion needs to share a common knowledge of standard flow control and measurement techniques. For the suppliers of mass flow controllers, this is anticipated to open up a lot of possibilities.

Which Aspects Should Mass Flow Controller Manufacturers Work On?

“High Cost of Mass Flow Controllers”

Mass flow controllers have several benefits and drawbacks. They are more appropriate for some applications than others depending on factors such as cost, integrated technology, the utility for which they are installed, the construction material, and the operating principle.

For instance, compared to other flow controllers, Coriolis mass flow controllers are highly costly. Additionally, due to the low density of the gas, the majority of Coriolis mass flow controllers have in-line diameters that are greater than four inches.

Doppler meters are impacted by variations in sound velocity caused by temperature, density, and concentration, whereas ultrasonic mass flow controllers have drawbacks such as measurement errors caused by deposits. Therefore, mass flow controllers' high initial cost and technical limitations are impeding the growth of the market for mass flow controllers.

“Dependency of Media in Calibration of Mass Flow Controllers”

For mass flow controllers, scheduled calibration is a crucial upkeep procedure. To guarantee the dependable and effective operation of mass flow controllers, this action is necessary. Nitrogen, oxygen, and helium, as well as a wide variety of other gases and liquid solutions, can be the media for mass flow controllers. By comparing their readings to a flow measurement standard, mass flow controllers are calibrated.

A mass flow controller under test and the flow reference device are connected in series to measure the same flow. The flow readings from both devices are then compared. For mass flow controllers, such monitoring tasks contribute to the expense of maintenance. The operating expense of mass flow controllers increases significantly as these calibrations vary for each gas or liquid.

Country-wise Analysis

Why is China a Leading Market in the Asia Pacific Region?

“High Use of Mass Flow Controllers in Semiconductor Industry”

The rapidly developing semiconductor industry is driving the demand for China market. Sales for mass flow controllers in China are expected to increase at a CAGR of 7% during the forecast period. Several gases used in the production of semiconductor chips are measured and controlled by mass flow controllers in the semiconductor industry.

China has big plans for the semiconductors industry. With funding of US$ 150 billion, the nation is growing its domestic semiconductors industry and aims to increase chip production.

A geopolitical flashpoint is Greater China, which includes China, Hong Kong, and Taiwan, is a region where all the top process technologies are concentrated, the US-China trade war is escalating tensions, driving several Chinese businesses to invest in semiconductor foundries.

• China's most recent five-year plan, which covers the years 2021 to 2025 and was unveiled in March 2021, emphasises the importance of supporting basic research.
• In 2021, China's central government spending on basic research climbed by around 11%, much exceeding the 7% investment in overall R&D and the 6% growth objective for GDP that were both predicted.
• One of the seven fields that are likely to receive priority funding and resources is semiconductors.
• According to Qichacha, China saw 15,700 new businesses between January and May 2021, ranging from designing to producing semiconductors.
• Semiconductor Equipment and Materials International (SEMI) reports that China's yearly spending on semiconductor equipment climbed by 58% from 2020 to 2021, from US$ 18.72 billion to US$ 29.62 billion.

How are Sales of Mass Flow Controllers Evolving in Germany?

“Massive Production & Development of Pharmaceuticals”

• Germany's pharmaceutical market holds the fourth-largest position in the world and a significant position in the European region, according to Germany Trade and Invest (GTAI).

The country is recognised as one of the global leaders in the production of pharmaceuticals, and because of its highly qualified labour force, pharmaceutical companies may compete with each other for more complex and demanding products such as biosimilars while maintaining excellent production standards.

Over the forecast period, demand for mass flow controllers is anticipated to be driven by expanding innovations in the laboratory and biomedical research industry that call for controlled gas flow monitoring. The Germany market is expected to increase at 5.5% CAGR during the next 10 years.

Which Sector is Driving Demand for Mass Flow Controllers in the United States?

“Rapidly Developing Oil & Gas Industry”

Natural gas odorization and oil additive dosage both require mass flow measurement instruments. A device used to measure and regulate the flow of gases is a gas mass flow controller. The demand for energy, which includes coal, nuclear power, natural gas, crude oil, and renewable energy sources, is rising quickly.

In contrast to volumetric flow meters, Coriolis flow meters directly measure mass flow. This makes them perfect for use by the oil and gas industry, where the heating value rather than the volume of the petroleum products is of major interest.

Due to increasing crude oil output and projects for LNG production, the United States is predicted to experience high demand for mass flow controllers. In terms of worldwide crude oil output, the United States currently holds the top position.

• Except for the COVID-19 impact, the country has seen a constant rise in its crude oil production during the past ten years, with 2021 seeing a peak of 16,585 thousand barrels per day. According to the Energy Information Administration's predictions, the region's rising oil prices are expected to encourage output even more in the coming years.

Natural gas, which is processed at a processing plant for purification and then liquefied, is known as liquefied natural gas (LNG).

• For the past five years, the United States has seen a steady increase in its monthly LNG exports, which in 2021 was a total of about 3.5 tcf. The impending LNG plant developments in the nation are expected to raise values in the coming years.

Category-wise Analysis

Which Aspects are Augmenting the Sales of Low Flow Rate Mass Flow Controllers?

“High Accuracy & Stability of Low Flow Rate Controllers”

Based on flow rate, mass flow controllers are classified into low flow rate mass controllers, medium flow rate mass controllers, and high flow rate mass controllers. The high market share is expected to be held by low flow rate mass controllers in 2023.

Demand for low flow rate segment is expected to be driven by their high accuracy and durability qualities. Controlling the flow of deposition fluid at a very low flow rate for the doping process is crucial in the manufacturing of semiconductor chips. Numerous businesses are investing in its development as the market for low flow rate segment is experiencing significant growth.

Competitive Landscape

According to Fact.MR, a market research and competitive intelligence provider, major mass flow controller companies are developing advanced flow controllers based on end users' needs. Several organic and inorganic marketing tactics are adopted by key market players.

• Advanced industrial thermal mass flow controller and meter for food & beverage and biopharmaceutical applications were introduced by Sierra Instruments in February 2022. The careful regulation of the gases in bioreactors is a requirement for engineers in the biopharmaceutical sector. The RedyIndustrial thermal mass flow meter by Sierra provides optimum microbial growth to guarantee precise mixing and biomass distribution.

Mass Flow Controllers Industry Research Segmentation

• By Product :

  • Coriolis Mass Flow Meters
  • Differential Pressure Flow Meters
  • Thermal Mass Flow Meters

• By Material :

  • Stainless Steel
  • Exotic Alloys

• By Flow Rate :

  • Low
  • Medium
  • High

• By Industry :

  • Semiconductors
  • Chemicals
  • Pharmaceuticals
  • Oil & Gas
  • Food & Beverages
  • Water & Wastewater Treatment

• By Region :

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Oceania
  • MEA