Heat Staking Machine Market

Heat Staking Machine Market Outlook (2022-2032)

The global heat staking machine market has reached a size of US$ 382 million and is forecasted to surge ahead at 9.7% CAGR to reach a market valuation of US$ 968.3 million by the end of 2032.

Bench-top heat staking machine sales are expected to rise even faster at a CAGR of 10.1% over the next ten years.

Report Attributes	Details
Heat Staking Machine Market Size (2021A)	US$ 352.8 million
Estimated Market Value (2022E)	US$ 382 million
Forecasted Market Value (2032F)	US$ 968.3 million
Global Market Growth Rate (2022-2032)	~9.7% CAGR
North America Market Share (2021)	~23.3%
East Asia Market Growth Rate (2022-2032)	~10.9% CAGR
United States Market Growth Rate (2022-2032)	~8.7% CAGR
Market Share of Top 5 Companies	~32%
Key Companies Profiled	AMADA WELD TECH GmbH Ambrell Bdtronic Crystal Electrodynamix Pvt. Ltd. Dukane Corp Emerson Electric Co Ferriot Inc Plastic Assembly Systems Sonitek Corporation Telsonic Ultrasonics Thermal Press International, Inc Toman Thermosonics Trinetics Group, Inc Tutco Heating Solutions Group Vimal Industrial System

Sales Analysis of Heat Staking Machines (2017-2021) Vs. Market Forecasts (2022-2032)

Businesses that are creating tech equipment or plastic products that require several alterations often choose a heat staking machine. It is a contemporary option that is less expensive and more effective than earlier choices.

Fabricating intricate electronic components was a delicate and lengthy process and required additional hardware to seat components and circuitry. The additional hardware left no option for manufacturers other than using adhesives and thin metals to allow for detailed soldering.

Heat dissipation was a major drawback of using additional hardware as electronic components generate heat once powered. Moreover, the hardware used to modify plastic components caused an increase in cost as well as unnecessary weight to the component.

Heat staking machines produce hardware-free bindings that are less likely to break, deteriorate, or cause concerns with quality control. By adopting the most up-to-date techniques, manufacturers will not only develop items that are of the highest quality, but also use less hardware overall, cut costs, and shorten the production process.

Demand growth for heat staking machines across end-use industries, including automotive, electronics & electrical, packaging, and consumer products, has given these businesses a crucial competitive edge to adopt the advanced technology.

• Short Term (2022 Q2 to 2025): Augmenting utilization and integration of heat staking process in various industries to positively impact heat staking machine market growth.
• Medium Term (2025-2028): North America and East Asia anticipated to witness high demand for heat staking machines with rising automotive sectors.
• Long Term (2028-2032): Increase in use of electronic devices to drive heat staking machine demand.

From 2017 to 2021, worldwide demand for heat staking machines increased at a CAGR of 4.3%. The market is projected to exhibit high growth at 9.7% CAGR through 2032, according to Fact.MR, a market research and competitive intelligence provider.

Market share analysis of heat staking machines based on end-use industry and region is provided in the above image. Automatic heat staking machines dominate with 44.3% market share.

Why is Usage of Heat Staking Machines Rapidly Increasing?

“Mounting Automotive Industry to Fuel Demand for Heat Staking Machines”

The heat staking procedure is widely employed in a variety of products. Common applications include attaching busbars, insulators, joining printed circuit boards permanently, and many more. In the automobile sector, heat staking is frequently employed in the manufacturing of electric motors for the front and rear lights, locking systems, control units of sensors for driver assistance systems, and interior trim for vehicles.

As EV infrastructure continues to grow rapidly, there is ample opportunity for the market for heat staking machines to expand along with the automotive component manufacturing industry.

The automotive end-use industry is expected to expand at 8.3% CAGR during the forecasted period.

“Rising Demand from Several End-use Industries”

Rise in the process of heat staking across various end-use industries such as automotive, medical devices, and electrical & electronics has provided a vital competitive advantage for the companies to leverage the growth of the market.

Heat staking machines are mostly used in healthcare devices; they are used in the making of the assemblies of medical beds, dentist machinery, and others.

The heat staking process is also used to join PCBs in the housing sector. Manufacturers are adopting new techniques and researchers are developing sophisticated compounds.

Demand has paced up for heat staking machines as users are adopting the technology with open hands due to their advanced technology, rising availability, and collective offerings.

“Increase in R&D in Electrical & Electronics Industry to Push Sales”

In the electrical sector, heat staking is most typically used to combine plastic and metal materials. This procedure is useful for connecting numerous applications, including those for cameras, telephones and accessories, medical equipment, and many more. The market has grown as a result of the expansion of technology and service providers.

In a wide variety of devices, including batteries, sensors, LEDs, solar panels, fuel cells, wire, transformers, relays, and numerous interconnections, metal welding technologies produce dependable, impermeable joins without soldering.

Benchtop heat staking systems are perfect for the smaller-scale assemblies of laboratory, medical, dental, industrial, optical, and electrical products.

Country-wise Insights

What is the Market Scenario in U.S. for Heat Staking Machine Market?

The United States heat staking machine market is currently estimated at US$ 73.8 million and is expected to reach US$ 170.7 million by 2032.

The United States dominates the heat staking machine market as enjoys huge investments in the automotive and electronics sectors. Growing adoption of industrial automation is enhancing efficiency in the manufacturing and processing sectors.

Along with significant growth of the automotive, electronics, and other end-use industries, the heat staking process is also supported by the growth of these markets. Manufacturers are trying to provide advanced technological machines and services to end users, which will drive market expansion in the U.S. over the coming years.

Because of its strong economic growth and a significant number of market players operating in the country, the United States will account for 81.7% of the North American market share for heat staking machines by 2032-end.

Why is the China Heat Staking Machine Market Expected to Be Highly Lucrative?

The China heat staking machine market is expected to reach a valuation of US$ 215.2 million by 2032.

China has the largest automotive industry in the world. The automotive industry is considered one of the main pillars of the Chinese economy. Along with rising infrastructure in the automotive industry, China offers a wide range of services in electronic gadgets and is known as the hub of the electronics industry. The heat staking market is also set to grow along with these growing end-use industries in the country.

By the end of 2032, the market in China is expected to expand at a CAGR of 11.4% during the forecasted period. It is attributable to the country's stable leadership and its unwavering commitment to incorporate digital technologies in factories, thereby driving significant sales of heat staking machines.

Category-wise Insights

Which Technology is Highly Preferred in Heat Staking Systems?

In a variety of industries, including automotive, electronics, medical devices, and others, heat staking machines are widely utilized. Z-axis servo control is a feature of automated heat staking machines for quick, accurate, and repeatable operation. They have a lot of power, which is necessary for a heat-staking machine with a high tonnage.

Automated heat staking machines come with built-in temperature controls and quick cycle times that make it possible to assemble many different items. It can also carry out multi-level staking and carry out several operations on various planes at the same time. Developments in heat staking technology provide dependability, consistency, superior performance, and simple insertion into deep crannies.

Thus, the adoption of automatic heat staking machines has increased steadily in the past few years, surpassing a market valuation of US$ 154.6 million in 2021. Furthermore, sales of automatic heat staking machines, under technology, are predicted to increase at a CAGR of 11.7% through 2032.

Competitive Landscape

Prominent heat staking machine manufacturers are AMADA WELD TECH GmbH, Ambrell, bdtronic, Crystal Electrodynamix Pvt Ltd, Dukane Corp, Emerson Electric Co, Ferriot Inc, Plastic Assembly Systems, Sonitek Corporation, Telsonic Ultrasonics, Thermal Press International, Inc, Toman Thermosonics, Trinetics Group, Inc, Tutco Heating Solutions Group, and Vimal Industrial System.

Global manufacturers of heat staking machines are always trying to adopt newer technologies to stay at the top of the competition. Key manufacturers are focusing on launching new solutions for the heating and joining of materials, enhancement of safety & comfort, creativity and productivity of products, and much more.

Marketing strategies such as strategic alliances, product launches, acquisitions, partnerships, capacity expansion, and more are being widely adopted in this landscape.

• In March 2021, Sonitek Corporation announced a new product – the VERTEX heat staking machine - offering high speed, ergonomics, and repeatable solutions for multi-point insertion applications and many plastic joining applications.

Fact.MR has provided detailed information about the price points of key manufacturers of heat staking machines positioned across regions, sales growth, production capacity, and speculative technological expansion, in the recently published report.

Segmentation of Heat Staking Machine Industry Research

• By Type :

  • Benchtop Heat Staking Machines
  • Standalone Heat Staking Machines

• By Technology :

  • Automatic 
  • Semi-Automatic 
  • Manual 

• By Force Range :

  • Up to 100 Kg 
  • 100-300 Kg 
  • 300-500 Kg 
  • Above 500 Kg 

• By Stroke Length :

  • Below 5" 
  • 5" - 10" 
  • Above 10" 

• By End-use Industry :

  • Automotive
  • Aerospace & Defence
  • Electronics & Electrical
  • Healthcare & Medical Devices
  • Packaging
  • Food & Beverages
  • Consumer Products
  • Textiles
  • Others

• By Region :

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Oceania
  • MEA